Delayed opening port assembly
A port assembly for controlling fluid flow through a flow port of a port sub. The port assembly comprises a dissolvable barrier, a burst disk for protecting the dissolvable barrier from fluids inside the port sub, and optionally a protective layer for protecting the dissolvable barrier from external fluids. When the burst disk is ruptured by increased fluid pressure inside the port sub, the dissolvable barrier starts disintegrating from exposure to the fluid. When the dissolvable barrier and protective layer are broken through, a flow passage is opened in the port assembly to permit fluid flow therethrough. The flow passage may be positioned tangentially in the port sub. The breakthrough time of the dissolvable barrier may be preconfigured by providing one or more thinner areas therein and/or placing a corrosive material in the port assembly.
1. A port sub connectable to a downhole tubular, the port sub comprising:
a wall defining an inner bore and having a flow port extending therethrough; and
a port assembly partially or wholly positioned in the flow port, the port assembly comprising a burst disk adjacent the inner bore and a dissolvable barrier spaced apart from the burst disk to define a cavity therebetween and positioned further away from the inner bore than the burst disk, the dissolvable barrier having defined therein a plurality of holes to provide a plurality of thinner areas in the dissolvable barrier,
wherein, when the burst disk and dissolvable barrier are intact, the burst disk and the dissolvable barrier block fluid flow through the flow port,
wherein, when the burst disk is ruptured and dissolvable barrier is broken through at least one of the plurality of thinner areas, the ruptured burst disk and broken dissolvable barrier provide a flow passage to permit fluid flow therethrough, and
wherein the dissolvable barrier is configured to be broken through after the burst disk is ruptured and after a breakthrough time has lapsed.
2. The port sub of claim 1 wherein the port assembly comprises a protective layer adjacent to an outer surface of the dissolvable barrier.
3. The port sub of claim 2 wherein the protective layer comprises a second burst disk or a dissolvable coating.
4. The port sub of claim 3 wherein the burst disk has a higher rupture pressure than the second burst disk.
5. The port sub of claim 3 wherein the dissolvable coating comprises one or more of: a mastic, a rubber, steel, and stainless steel.
6. The port sub of claim 1 wherein the breakthrough time ranges from about 2 hours to about 100 hours.
7. The port sub of claim 1 wherein the port assembly comprises a retainer member and wherein the burst disk and dissolvable barrier are secured to the wall by the retainer member.