Methods for continuously blanching a microcrop and high-concentration protein products derived therefrom
The present disclosure provides, according to some embodiments, methods for continuously blanching a microcrop and high-concentration protein products derived therefrom. In some embodiments, the present disclosure provides a method of continuously blanching a biomass, the method comprising: contacting a first portion of the biomass with a blanching solution to generate a first blanched biomass; dewatering the first blanched biomass to generate a separated solution; collecting the separated solution; contacting a second portion of the biomass with the separated solution to generate a second blanched biomass; dewatering the second portion of the biomass to generate the separated solution; and drying at least one of the first blanched biomass and the second blanched biomass to generate at least one of a protein concentrate flake and a protein concentrate granule, with the protein concentrate flake or granule having at least 45% DMB protein and with the protein having a PDCAAS value of at least 0.88.
1. A method of continuously blanching a floating microcrop comprising at least one of Lemna and Wolffia to generate a high concentration protein product, the method comprising:
generating a wave action in a volume of blanching solution to form a wave of blanching solution;
contacting a first portion of the floating microcrop with the volume of blanching solution to generate a first blanched microcrop,
wherein contacting the first portion of the microcrop comprises floating the first portion of the microcrop in the volume of blanching solution, wherein the wave of blanching solution repeatedly exposes a top surface of the first portion of the floating microcrop to the blanching solution;
dewatering the first blanched microcrop to generate a volume of separated solution;
collecting the volume of separated solution;
generating a wave action in the volume of separated solution to form a wave of separated solution;
contacting a second portion of the floating microcrop with the volume of separated solution to generate a second blanched microcrop,
wherein contacting the second portion of the microcrop comprises floating the second portion of the microcrop in the volume of separated solution, wherein the wave of separated solution repeatedly exposes a top surface of the second portion of the floating microcrop to the separated solution;
dewatering the second blanched microcrop;
drying at least one of the first blanched microcrop and the second blanched microcrop to generate at least one of a protein concentrate flake and a protein concentrate granule.
2. The method of claim 1 further comprising diluting the separated solution.
3. The method of claim 1 further comprising milling at least one of the protein concentrate flake and the protein concentrate granule to generate a protein concentrate flour.
4. The method of claim 1 further comprising:
cultivating the microcrop in a first medium comprising at least one of an antiphotosynthetic dye and a calcium composition of at least 100 ppm; and
harvesting the microcrop.
5. The method of claim 4 further comprising: soaking the microcrop in a second medium, wherein the second medium comprises less than about 8 ppm of a calcium source, or less than about 4 ppm of a nitrogen source, or both.
6. The method of claim 1 wherein at least one of the protein concentrate flake and the protein concentrate granule comprises at least 45% protein, the protein having a PDCAAS value of at least 0.88.
7. The method of claim 1 wherein the contacting is for a period of less than 2 min.
8. The method of claim 1 , wherein the contacting is for a period of about 45 seconds.
9. The method of claim 1 , wherein the contacting is for a period of less than 2 min and wherein the volume of blanching solution has a temperature between about 75° C. and 95° C.
10. The method of claim 1 further comprising settling the first blanched microcrop, or the second blanched microcrop, or both in a settling solution.
11. The method of claim 1 , wherein the dewatering is performed using a screw press.
12. The method of claim 1 further comprising solvent extracting the first blanched microcrop, or the second blanched microcrop, or both,
wherein a vibratory screen is used to dewater the first blanched microcrop, or the second blanched microcrop, or both prior to solvent extracting.
13. The method of claim 12 , further comprising dewatering the first blanched microcrop, or the second blanched microcrop, or both after solvent extracting, wherein the dewatering is performed using a screw press.
14. The method of claim 1 further comprising washing the first portion of the microcrop, or the second portion of the microcrop, or both with at least one of a first wash solution, a second wash solution, and a third wash solution, wherein the first wash solution, the second wash solution, and the third wash solution are independently selected from a water, a recycled fluid, and an ozonated solution.
15. The method of claim 1 , wherein generating the wave action in the volume of blanching solution to form the wave of blanching solution is performed using a vibratory mechanism.
16. The method of claim 1 , wherein generating the wave action in the volume of separated solution to form the wave of separated solution is performed using a vibratory mechanism.
17. A high concentration protein product generated by the method of claim 1 .