IP Library › Granted Patent US 11,462,595
Granted Patent B2
US 11,462,595 · App. 16/931,197 · Granted Oct 4, 2022

Display panel and method of fabricating the same

Inventors: Baek Hee Lee (Seoul, KR); Minwoo Kim (Hwaseong-si, KR); Jaejin Lyu (Yongin-si, KR); Donghee Lee (Hwaseong-si, KR); Junwoo Lee (Seongnam-si, KR); Taekjoon Lee (Hwaseong-si, KR); Hyung-Il Jeon (Seoul, KR)
Assignee: Samsung Display Co., Ltd.
H01L27/322H01L27/156H01L51/502H01L51/5268H01L51/56
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Quick Facts
Patent No.
US 11,462,595
App. No.
16/931,197
Granted
Oct 4, 2022
Kind
B2
Abstract

Disclosed are display panels and methods of fabricating the same. The display panel includes a base substrate having a pixel area and a peripheral area adjacent to the pixel area, a light emitting element on the base substrate to generate a first light and overlapping the pixel area, a light control layer on the light emitting element to convert the first light into a white light, and a color filter layer on the light control layer and includes a first color filter that allows penetration of the first light, a second color filter that allows penetration of a second light different from the first light, and a third color filter that allows penetration of a third light different from the first light and the second light.

Claims (52)

1. A display panel, comprising:

a base substrate having a pixel area and a peripheral area adjacent to the pixel area;

a light emitting element on the base substrate to generate a first light, the light emitting element overlapping the pixel area;

a light control layer on the light emitting element to convert the first light into a white light; and

a color filter layer on the light control layer, the color filter layer comprising a first color filter that allows penetration of the first light, a second color filter that allows penetration of a second light different from the first light, and a third color filter that allows penetration of a third light different from the first light and the second light,

wherein the color filter layer further comprises a fourth color filter that overlaps the second color filter and the third color filter, and

wherein the fourth color filter reflects the first light and allows the second light and the third light to pass through the fourth color filter.

2. The display panel of claim 1 , wherein the light emitting element comprises a micro light emitting diode (micro-LED) element.

3. The display panel of claim 1 , wherein the first light is a blue light.

4. The display panel of claim 1 , wherein the base substrate comprises a silicon substrate and a semiconductor pattern on the silicon substrate.

5. The display panel of claim 4 , wherein the base substrate is a monocrystalline silicon wafer, a polycrystalline silicon wafer, and/or an amorphous silicon wafer.

6. The display panel of claim 4 , wherein the base substrate further comprises a substrate contact part,

wherein the light emitting element comprises a first semiconductor layer, a second semiconductor layer spaced apart from the first semiconductor layer, an active layer between the first semiconductor layer and the second semiconductor layer, and an element contact part electrically coupled to the substrate contact part.

7. The display panel of claim 1 , wherein the light control layer comprises:

a first luminous substance to convert the first light into the second light; and

a second luminous substance to convert the first light into the third light.

8. The display panel of claim 7 , wherein the first luminous substance and the second luminous substance are quantum dots.

9. The display panel of claim 7 , wherein the light control layer further comprises:

a base resin in which the first luminous substance and the second luminous substance are distributed; and

a scattering particle in the base resin.

10. The display panel of claim 9 , wherein, relative to a total amount of a solid content included in the light control layer, the first luminous substance is present in an amount of about 1 to 50 wt %, the second luminous substance is present in an amount of about 0.5 to 40 wt %, and the scattering particle has an amount of about 0.5 to 20 wt %.

11. The display panel of claim 7 , wherein the light control layer comprises a first light control part that overlaps the first color filter, a second light control part that overlaps the second color filter, and a third light control part that overlaps the third color filter,

wherein each of the first, second, and third light control parts comprises the first luminous substance and the second luminous substance.

12. The display panel of claim 11 , wherein the light control layer further comprises:

a wall pattern between the first, second, and third light control parts, the wall pattern overlapping the peripheral area; and

a protection layer between the wall pattern and each of the first, second, and third light control parts.

13. A display panel, comprising:

a base substrate having a pixel area and a peripheral area adjacent to the pixel area;

a light emitting element on the base substrate to generate a first light, the light emitting element overlapping the pixel area;

a light control layer on the light emitting element to convert the first light into a white light;

a color filter layer on the light control layer, the color filter layer comprising a first color filter that allows penetration of the first light, a second color filter that allows penetration of a second light different from the first light, and a third color filter that allows penetration of a third light different from the first light and the second light;

a first capping layer between the light emitting element and the light control layer; and

a second capping layer between the light control layer and the color filter layer.

14. A method of fabricating a display panel, the method comprising:

forming a light control layer on a light emitting element array, the light control layer including a first luminous substance and a second luminous substance;

forming a color filter layer on the light control layer, the color filter layer comprising a first color filter that allows penetration of a first light, a second color filter that allows penetration of a second light different from the first light, and a third color filter that allows penetration of a third light different from the first light and the second light;

forming a base substrate; and

bonding the base substrate and the light emitting element array to each other to electrically couple the base substrate to the light emitting element array,

wherein forming the color filter layer comprises forming a fourth color filter that overlaps the second color filter and the third color filter, and

wherein the fourth color filter is formed between the light control layer and the second color filter and between the light control layer and the third color filter.

15. The method of claim 14 , wherein forming the base substrate comprises forming a semiconductor pattern and a substrate contact part on a silicon substrate,

wherein the semiconductor pattern and the substrate contact part are formed utilizing a complementary metal oxide semiconductor (CMOS) process.

16. The method of claim 15 , wherein the light emitting element array comprises a transparent substrate and a light emitting element on the transparent substrate,

wherein the light emitting element comprises a first semiconductor layer, a second semiconductor layer spaced apart from the first semiconductor layer, an active layer between the first semiconductor layer and the second semiconductor layer, and an element contact part, and

wherein bonding the base substrate and the light emitting element array to each other includes electrically coupling the substrate contact part to the element contact part.

17. The method of claim 15 , wherein forming the light control layer comprises:

patterning an organic material to form a wall pattern on the light emitting element array;

patterning a light control material including the first luminous substance, the second luminous substance, a scattering substance, and a base resin that are mixed in a space surrounded by the wall pattern; and

curing the patterned light control material.

18. The method of claim 14 , further comprising:

before forming the light control layer, forming a first capping layer on the light emitting element array; and

before forming the color filter layer, forming a second capping layer on the light control layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2020
From: LEE, BAEK HEE; KIM, MINWOO; LYU, JAEJIN; LEE, DONGHEE; LEE, JUNWOO; LEE, TAEKJOON; JEON, HYUNG-IL
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 053233/0155 →
Priority Claims (1)
KR 10-2019-0153447 · Nov 26, 2019 · national
Continuity (1)
Related Publication 20210159278A1 · May 27, 2021
Cited By (1)
US 12,702,310