IP Library › Granted Patent US 11,462,743
Granted Patent B2
US 11,462,743 · App. 17/228,243 · Granted Oct 4, 2022

Battery comprising a metal interlayer

Inventor: Bilal M. El-Zahab (Miami Beach, FL)
Assignee: THE FLORIDA INTERNATIONAL UNIVERSITY BOARD OF TRUSTEES
H01M4/661H01M4/134H01M4/382H01M10/0525H01M50/451H01M50/457
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Quick Facts
Patent No.
US 11,462,743
App. No.
17/228,243
Granted
Oct 4, 2022
Kind
B2
Abstract

Batteries having a metal interlayer that acts as an ion conductor are provided, as well as methods of forming the same. The metal interlayer can include, for example, palladium, platinum, iridium, rhodium, ruthenium, osmium, gold, silver, or a combination thereof, and can act as a conductor while also inhibiting the transport of other species that would produce byproduct films and cause capacity degradation in the battery.

Claims (40)

1. A battery, comprising:

an anode;

a cathode;

an electrolyte disposed between the anode and the cathode; and

a metal interlayer disposed between the anode and the cathode and in direct physical contact with the electrolyte,

the metal interlayer being a conductive layer, and

the metal interlayer comprising palladium (Pd),

the metal interlayer being an oxide, sulfide, carbide, or fluoride of Pd,

the oxide, sulfide, carbide, or fluoride being a ternary compound with lithium, sodium, potassium, or magnesium.

2. The battery according to claim 1 , the anode comprising lithium (Li), and the battery being an Li-based battery.

3. The battery according to claim 1 , the metal interlayer being porous.

4. The battery according to claim 1 , the metal interlayer being disposed between the electrolyte and the anode,

the metal interlayer being in direct physical contact with the anode, and

the metal interlayer not being in direct physical contact with the cathode.

5. The battery according to claim 1 , the metal interlayer being disposed between the electrolyte and the cathode,

the metal interlayer being in direct physical contact with the cathode, and

the metal interlayer not being in direct physical contact with the anode.

6. The battery according to claim 1 , the electrolyte comprising a first electrolyte layer and a second electrolyte layer,

the metal interlayer being disposed between the first electrolyte layer and the second electrolyte layer,

the metal interlayer being in direct physical contact with the first electrolyte layer and the second electrolyte layer,

the metal interlayer not being in direct physical contact with the anode, and

the metal interlayer not being in direct physical contact with the cathode.

7. The battery according to claim 1 , the metal interlayer having a thickness in a range of from 0.1 nanometers (nm) to 100 micrometers (μm).

8. The battery according to claim 1 , the anode comprising lithium (Li), and the battery being an Li-based battery, and

the metal interlayer having a thickness sufficient such that an iconic conductivity of Li in the Li-based battery is at least 0.01 milliSiemens per centimeter (mS/cm).

9. The battery according to claim 1 , the metal interlayer comprising the at least one metal combined with at least one ionically conductive substance.

10. A lithium (Li)-based battery, comprising:

an anode comprising Li;

a cathode;

an electrolyte disposed between the anode and the cathode; and

a metal interlayer disposed between the anode and the cathode and in direct physical contact with the electrolyte,

the battery being an Li-ion battery, an Li-air battery, or an Li-sulfur battery,

the metal interlayer being a conductive layer,

the metal interlayer comprising palladium (Pd),

the metal interlayer having a thickness in a range of from 0.1 nanometers (nm) to 100 micrometers (μm),

the metal interlayer having a thickness sufficient such that an iconic conductivity of Li in the Li-based battery is at least 0.01 milliSiemens per centimeter (mS/cm),

the metal interlayer comprising the at least one metal combined with at least one ionically conductive substance,

the metal interlayer being disposed between the electrolyte and the anode, the metal interlayer being in direct physical contact with the anode, and the metal interlayer not being in direct physical contact with the cathode,

the metal interlayer being an oxide, sulfide, carbide, or fluoride of Pd, and

the oxide, sulfide, carbide, or fluoride being a ternary compound with lithium, sodium, potassium, or magnesium.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2021
From: EL-ZAHAB, BILAL M.
To: THE FLORIDA INTERNATIONAL UNIVERSITY BOARD OF TRUSTEES
Reel/Frame 056286/0086 →
Continuity (2)
Provisional Application 63010961 · Apr 16, 2020
Related Publication 20210328228A1 · Oct 21, 2021