IP Library › Granted Patent US 11,466,145
Granted Patent B2
US 11,466,145 · App. 16/797,938 · Granted Oct 11, 2022

Cellulose-fiber-dispersing polyolefin resin composite material

Inventors: Jirou Hiroishi (Tokyo, JP); Hidekazu Hara (Tokyo, JP); Yuka Sawada (Tokyo, JP); Masami Tazuke (Tokyo, JP); Toshihiro Suzuki (Tokyo, JP)
Assignee: FURUKAWA ELECTRIC CO., LTD.
C08L23/06C08K3/08C08K7/02C08L1/02C08L23/12C08L67/02C08L79/06G01N3/56C08K2003/0812C08K2201/004C08L2205/16C08L2207/066C08L2207/20
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Quick Facts
Patent No.
US 11,466,145
App. No.
16/797,938
Granted
Oct 11, 2022
Kind
B2
Abstract

A cellulose-fiber-dispersing polyolefin resin composite material, containing a polyolefin resin and a cellulose fiber dispersed in the polyolefin resin, in which the composite material contains the cellulose fiber of 3 mass % or more and less than 70 mass %, and when the composite material is subjected to the abrasion test according to ISO 6722 under the following test conditions, the amount of abrasion after 5,000 reciprocations satisfies the [Formula 1]: (Amount of abrasion [mm] of the cellulose-fiber-dispersing polyolefin resin composite material)<−0.003×(Cellulose effective mass ratio of the cellulose-fiber-dispersing polyolefin resin composite material)+0.3, [Test Conditions for Abrasion Test] Load: 1.7 kg, Needle diameter: φ0.45 mm, Stroke length: 10 mm, Period: 60 reciprocations/min, Test piece: length 38 mm×width 6 mm×thickness 1 mm, Temperature: 23° C.

Claims (30)

1. A cellulose-fiber-dispersing polyolefin resin composite material, comprising:

a polyolefin resin;

a cellulose fiber dispersed in the polyolefin resin, and

aluminum dispersed in the polyolefin resin,

wherein the content of the cellulose fiber is 3 mass % or more and less than 70 mass %, and

wherein when the composite material is subjected to the abrasion test according to ISO 6722 under the following test conditions, the amount of abrasion after 5,000 reciprocations satisfies the following formula:

(Amount of abrasion [mm] of the cellulose-fiber-dispersing polyolefin resin composite material)<−0.003×(Cellulose effective mass ratio of the cellulose-fiber-dispersing polyolefin resin composite material)+0.3,  [Formula 1]

[Test conditions for abrasion test]

Load: 1.7 kg, Needle diameter: φ0.45 mm, Stroke length: 10 mm, Period: 60 reciprocations/min, Test piece: length 38 mm×width 6 mm×thickness 1 mm, Temperature: 23° C.

2. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 1 , wherein the content of the cellulose fiber in the cellulose-fiber-dispersing polyolefin resin composite material is 5 mass parts or more and less than 50 mass parts.

3. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 1 , wherein the cellulose fiber comprises a cellulose fiber having a fiber length of 0.3 mm or more.

4. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 1 , wherein a moisture content is less than 1 mass %.

5. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 1 , wherein the polyolefin resin is a polyethylene resin.

6. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 5 , wherein the polyethylene resin is a low density polyethylene resin.

7. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 1 , wherein the polyolefin resin is a polypropylene resin.

8. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 1 , wherein a content of the aluminum in the cellulose-fiber-dispersing polyolefin resin composite material is 1 mass % or more and 30 mass % or less.

9. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 1 , comprising polyethylene terephthalate and/or nylon,

wherein a total content of the polyethylene terephthalate and/or the nylon is 10 mass parts or less based on a total content of 100 mass parts of the polyolefin resin and the cellulose fiber.

10. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 1 , wherein at least a part of the polyolefin resin and the cellulose is derived from at least one of (i) a polyolefin laminated paper having paper and a polyolefin thin film layer; (ii) a polyolefin laminated paper having paper, a polyolefin thin film layer and an aluminum thin film layer; (iii) a cellulose-fiber-adhering polyolefin thin film piece; and (iv) a cellulose-fiber-aluminum-adhering polyolefin thin film piece.

11. A cellulose-fiber-dispersing polyolefin resin composite material, comprising:

a polyolefin resin;

a cellulose fiber dispersed in the polyolefin resin, and

aluminum dispersed in the polyolefin resin,

wherein the content of the cellulose fiber is 3 mass % or more and less than 70 mass %, and

wherein when the composite material is subjected to the abrasion test according to ISO 6722 under the following test conditions, the amount of abrasion after 5,000 reciprocations satisfies the following formula:

(Amount of abrasion [mm] of the cellulose-fiber-dispersing polyolefin resin composite material)/(Amount of abrasion [mm] of simple substance of the polyolefin resin composing the cellulose-fiber-dispersing polyolefin resin composite material [mm])<−0.01×(Cellulose effective mass ratio of the cellulose-fiber-dispersing polyolefin resin composite material)+1,  [Formula 2]

[Test conditions for abrasion test]

Load: 1.7 kg, Needle diameter: φ0.45 mm, Stroke length: 10 mm, Period: 60 reciprocations/min, Test piece: length 38 mm×width 6 mm×thickness 1 mm, Temperature: 23° C.

12. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 11 , wherein a moisture content is less than 1 mass %.

13. The cellulose-fiber-dispersing polyolefin resin composite material according to claim 11 , wherein the polyolefin resin is a polyethylene resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2020
From: HIROISHI, JIROU; HARA, HIDEKAZU; SAWADA, YUKA; TAZUKE, MASAMI; SUZUKI, TOSHIHIRO
To: FURUKAWA ELECTRIC CO., LTD.
Reel/Frame 051906/0010 →
Priority Claims (1)
JP JP2017-160680 · Aug 23, 2017 · national
Continuity (2)
Continuation PCTJP2018031251 · Aug 23, 2018
Related Publication 20200190299A1 · Jun 18, 2020