IP Library › Granted Patent US 11,466,146
Granted Patent B2
US 11,466,146 · App. 17/360,321 · Granted Oct 11, 2022

Ethylene-based polymer, method of producing ethylene-based polymer, and film

Inventors: Takayuki Mino (Chiba, JP); Toshihiko Manami (Chiba, JP); Takaya Ichimiya (Chiba, JP)
Assignee: SUMITOMO CHEMICAL COMPANY, LIMITED
C08L23/06B29C48/36C08J3/005B29K2023/06C08K5/14C08L2203/16C08L2207/066
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Quick Facts
Patent No.
US 11,466,146
App. No.
17/360,321
Granted
Oct 11, 2022
Kind
B2
Abstract

Provided are an ethylene-based polymer capable of obtaining a film in which thickness unevenness is reduced, a method of producing the ethylene-based polymer, and a film containing the ethylene-based polymer. In the ethylene-based polymer according to the present invention, the following Expressions (1) and (2) are satisfied: 0.362≤η L 1,256% /ηL 10% ≤0.466  (1) 0.0282≤ I 5 2,506% /I 1 2,506% ≤0.0328  (2).

Claims (32)

1. An ethylene-based polymer, wherein the following Expressions (1) and (2) are satisfied:

0.362≤η L 1,256% /ηL 10% ≤0.466  (1)

wherein,

ηL 10% represents a viscosity (Pa·sec) at the highest shear rate of the ethylene-based polymer at a strain of γ 0 =10% of the ethylene-based polymer measured by a large amplitude oscillatory shear (LAOS) method at 150° C. and 0.05 Hz, and

ηL 1,256% represents a viscosity (Pa·sec) at the highest shear rate of the ethylene-based polymer at a strain of γ 0 =1,256% of the ethylene-based polymer measured by the LAOS method at 150° C. and 0.05 Hz, and

0.0282≤ I 5 2,506% /I 1 2,506% ≤0.0328  (2)

wherein,

I1 2,506% represents an intensity of a first harmonic wave obtained by Fourier-transforming a response stress of the ethylene-based polymer at a strain of γ 0 =2,506% of the ethylene-based polymer measured by the LAOS method at 150° C. and 0.05 Hz, and

I5 2,506% represents an intensity of a first harmonic obtained by Fourier-transforming a response stress of the ethylene-based polymer at the strain of γ 0 =2,506% of the ethylene-based polymer measured by the LAOS method at 150° C. and 0.05 Hz.

2. The ethylene-based polymer according to claim 1 , wherein the following Expressions (1′) and (2′) are satisfied:

0.370≤η L 1,256% /ηL 10% ≤0.466  (1′), and

0.0282≤ I 5 2,506% /I 1 2,506% ≤0.0320  (2′).

3. The ethylene-based polymer according to claim 1 , wherein the following Expressions (1″) and (2″) are satisfied:

0.370≤η L 1,256% /ηL 10% ≤0.440  (1″), and

0.0300≤ I 5 2,506% /I 1 2,506% ≤0.0320  (2″)

4. The ethylene-based polymer according to claim 1 , wherein the ethylene-based polymer has a crosslinked structure.

5. The ethylene-based polymer according to claim 1 , wherein the ethylene-based polymer is a high-pressure low-density polyethylene.

6. The ethylene-based polymer according to claim 1 , wherein a melt flow rate of the ethylene-based polymer measured at a temperature of 190° C. and a load of 2.16 kg is 2 g/10 min or more and 6 g/10 min or less.

7. A method of producing the ethylene-based polymer according claim 1 , the method comprising:

a step (A) of melt-kneading a mixture containing an ethylene-based polymer and a radical initiator at a temperature T A (° C.);

a step (B) of melt-kneading a melt-kneaded product obtained in the step (A) at a temperature T B (° C.); and

a step (C) of melt-kneading a melt-kneaded product obtained in the step (B) at a temperature T C (° C.),

wherein the following Expression (11) is satisfied:

T A <T B <T C   (11).

8. The method of producing the ethylene-based polymer according to claim 7 , wherein

the step (A) is a step of performing melt-kneading using a melt-kneading extruder (a),

the step (B) is a step of performing melt-kneading using a melt-kneading extruder (b),

the step (C) is a step of performing melt-kneading using a melt-kneading extruder (c), and

wherein the melt-kneading extruder (a), the melt-kneading extruder (b), and the melt-kneading extruder (c) are different from each other.

9. The method of producing the ethylene-based polymer according to claim 7 , wherein the step (A) is a step of melt-kneading a mixture containing an ethylene-based polymer and a radical initiator, and an ethylene-based polymer.

10. The method of producing the ethylene-based polymer according to claim 7 , wherein the radical initiator is peroxide.

11. A film comprising the ethylene-based polymer according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2021
From: MINO, TAKAYUKI; MANAMI, TOSHIHIKO; ICHIMIYA, TAKAYA
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 056878/0805 →
Priority Claims (2)
JP JP2020-112821 · Jun 30, 2020 · national
JP JP2021-047383 · Mar 22, 2021 · national
Continuity (1)
Related Publication 20210403687A1 · Dec 30, 2021