Air mattress with tensioned cover
View Patent ↗An air mattress assembly includes an air mattress and a cover system. The cover system is made of a fabric material. The air mattress, if fully inflated without the cover system in place, would be too large for the cover to fit over the fully inflated air mattress. With the cover system in place around the air mattress, the cover system will be under tension when the air mattress is inflated to operational pressures. In some embodiments the cover is bonded to the air mattress.
1. An air mattress assembly comprising:
an inflatable air mattress made of an expandable first material, having a single volume of air under pressure when inflated, said air mattress having a top, a bottom, two opposing sides defining a length and two opposing sides forming a width, each of the sides integrated to the top and a bottom defining a height; and
a cover made of second material, including a top cover, a bottom cover and sidewalls extending between the top cover and the bottom cover, the top cover covering said top of said air mattress, said bottom cover covering said bottom of said air mattress, the sidewalls covering the two opposing sides defining the length and the two opposing sides defining the width, the air mattress being inflated to a pressure within a correct operating pressure range for use;
wherein the first material has an expansion capability greater than an expansion capability of the second material and when the air mattress is inflated to the pressure, the first material expands to a first form having a dimension, causing the second material to expand with the first material to a maximum expansion point such that both said top cover and said bottom cover are in equal and opposite tension as a result of inflating the air mattress to the pressure, thereby substantially maintaining dimension of the form with use.
2. The air mattress assembly of claim 1 , wherein the cover includes an opening that allows said air mattress to be received within said cover when said air mattress is deflated, said cover being too small to receive said air mattress within said cover when said air mattress is inflated to the pressure.
3. The air mattress assembly of claim 2 , wherein said opening of said cover is provided with a slide closure means to selectively close said opening after the air mattress assembly is inflated to the pressure thereby maintaining the tension.
4. The air mattress assembly of claim 3 , wherein said opening extends along at least a first side of said cover and portions of two sides of said cover adjacent to said first side.
5. The air mattress assembly of claim 1 , wherein the second material is made of a woven fabric.
6. The air mattress assembly of claim 1 , wherein said cover has a second length and a second width in the absence of tension in said top and bottom covers, wherein said length of said air mattress prior to assembly with said cover, when inflated to pressure, is in a range of from about one to about twenty inches greater than the second length and wherein said width of said air mattress prior to assembly with said cover, when inflated to the pressure, is in the range of from about one to about twenty inches greater than the second width.
7. The air mattress assembly of claim 1 , wherein said air mattress has a first raised perimeter around the top and a second raised perimeter around the bottom, wherein the equal and opposite tension between the top and bottom cover, as a result of inflating the air mattress to the pressure, elevates the top and bottom covers from the top and bottom of the air mattress.
8. The air mattress assembly according to claim 1 wherein the sidewalls are thickened with respect to the top cover and the bottom cover.