IP Library › Granted Patent US 11,473,383
Granted Patent B2
US 11,473,383 · App. 17/240,662 · Granted Oct 18, 2022

Dual end firing explosive column tools and methods for selectively expanding a wall of a tubular

Inventor: James G. Rairigh (Houston, TX)
E21B29/02E21B33/13E21B43/105
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,473,383
App. No.
17/240,662
Granted
Oct 18, 2022
Kind
B2
Abstract

A method of selectively expanding a wall of a tubular includes assembling an expansion tool comprising a plurality of bi-directional boosters, arranging a predetermined number of explosive pellets a serially-arranged column between the bi-directional boosters, positioning a duel end firing explosive column tool within the tubular, and detonating the bi-directional boosters to simultaneously ignite opposing ends of the serially-arranged column to form two shock waves. The shock waves collide to create an amplified shock wave that travels radially outward to impact the tubular and expand a portion of the tubular wall radially outward, without perforating or cutting through the portion of the wall, to form a protrusion of the tubular at the portion of the wall. The protrusion extends into an annulus adjacent an outer surface of the wall of the tubular.

Claims (29)

1. A method of selectively expanding at least a portion of a wall of a tubular via an expansion tool, comprising:

assembling the expansion tool comprising a plurality of bi-directional boosters;

arranging a predetermined number of explosive pellets in a serially-arranged column between the plurality of bi-directional boosters;

positioning said expansion tool within the tubular; and

detonating the plurality of bi-directional boosters to simultaneously ignite opposing ends of the serially-arranged column to form two shock waves that collide to create an amplified shock wave that travels radially outward to impact the tubular at a first location and expand said at least a portion of the wall of the tubular radially outward without perforating or cutting through said at least a portion of the wall, to form a protrusion of the tubular at said at least a portion of the wall,

wherein the protrusion extends into an annulus adjacent an outer surface of the wall of the tubular.

2. The method according to claim 1 , wherein formation of the protrusion causes the at least a portion of the wall that forms the protrusion to be work-hardened so that the at least a portion of the wall forming the protrusion has a greater yield strength than other portions of the wall that are adjacent the protrusion.

3. The method according to claim 1 , further comprising providing a sealant onto said protrusion.

4. The method according to claim 3 , wherein the sealant is cement.

5. The method according to claim 3 , further comprising:

expanding the tubular at a second location spaced from the first location in a direction parallel to an axis of the expansion tool to create a pocket outside the tubular between the first location and second the location, wherein the sealant is in the pocket.

6. A method of selectively expanding at least a portion of a wall of a tubular via an expansion tool, comprising:

determining a hydrostatic pressure bearing on the tubular;

assembling the expansion tool comprising a plurality of bi-directional boosters;

selecting a predetermined number of explosive pellets based at least in part on the hydrostatic pressure;

arranging the predetermined number of explosive pellets in a serially-arranged column between the plurality of bi-directional boosters;

positioning said expansion tool within the tubular; and

detonating the bi-directional boosters to simultaneously ignite opposing ends of the serially-arranged column to form two shock waves that collide to create an amplified shock wave that travels radially outward to impact the tubular at a first location and expand said at least a portion of the wall of the tubular radially outward without perforating or cutting through said at least a portion of the wall, to form a protrusion of the tubular at said at least a portion of the wall,

wherein the protrusion extends into an annulus adjacent an outer surface of the wall of the tubular.

7. The method according to claim 6 , wherein the predetermined number of explosive pellets is further based on at least one of:

a material of the tubular;

a thickness of the wall of the tubular;

an inner diameter of the tubular;

an outer diameter of the tubular; and

a size of the protrusion to be formed in the wall of the tubular.

8. The method according to claim 6 , wherein the explosive pellets are serially aligned along an axis of the expansion tool.

9. The method according to claim 6 , wherein the annulus is between an outer surface of the wall of the tubular and an inner surface of a wall of another tubular.

10. The method according to claim 6 , wherein the annulus is between an outer surface of the wall of the tubular and a formation of a wellbore containing the tubular.

11. The method according to claim 6 , wherein the expansion tool comprises a guide tube, and the guide tube comprises the plurality of bi-directional boosters and the predetermined number of explosive pellets.

Continuity (3)
Continuation 16970605
Provisional Application 62764857 · Aug 16, 2018
Related Publication 20210262305A1 · Aug 26, 2021
Cited By (1)
US 12,723,480