Dual end firing explosive column tools and methods for selectively expanding a wall of a tubular
View Patent ↗A method of selectively expanding a wall of a tubular includes assembling an expansion tool comprising a plurality of bi-directional boosters, arranging a predetermined number of explosive pellets a serially-arranged column between the bi-directional boosters, positioning a duel end firing explosive column tool within the tubular, and detonating the bi-directional boosters to simultaneously ignite opposing ends of the serially-arranged column to form two shock waves. The shock waves collide to create an amplified shock wave that travels radially outward to impact the tubular and expand a portion of the tubular wall radially outward, without perforating or cutting through the portion of the wall, to form a protrusion of the tubular at the portion of the wall. The protrusion extends into an annulus adjacent an outer surface of the wall of the tubular.
1. A method of selectively expanding at least a portion of a wall of a tubular via an expansion tool, comprising:
assembling the expansion tool comprising a plurality of bi-directional boosters;
arranging a predetermined number of explosive pellets in a serially-arranged column between the plurality of bi-directional boosters;
positioning said expansion tool within the tubular; and
detonating the plurality of bi-directional boosters to simultaneously ignite opposing ends of the serially-arranged column to form two shock waves that collide to create an amplified shock wave that travels radially outward to impact the tubular at a first location and expand said at least a portion of the wall of the tubular radially outward without perforating or cutting through said at least a portion of the wall, to form a protrusion of the tubular at said at least a portion of the wall,
wherein the protrusion extends into an annulus adjacent an outer surface of the wall of the tubular.
2. The method according to claim 1 , wherein formation of the protrusion causes the at least a portion of the wall that forms the protrusion to be work-hardened so that the at least a portion of the wall forming the protrusion has a greater yield strength than other portions of the wall that are adjacent the protrusion.
3. The method according to claim 1 , further comprising providing a sealant onto said protrusion.
4. The method according to claim 3 , wherein the sealant is cement.
5. The method according to claim 3 , further comprising:
expanding the tubular at a second location spaced from the first location in a direction parallel to an axis of the expansion tool to create a pocket outside the tubular between the first location and second the location, wherein the sealant is in the pocket.
6. A method of selectively expanding at least a portion of a wall of a tubular via an expansion tool, comprising:
determining a hydrostatic pressure bearing on the tubular;
assembling the expansion tool comprising a plurality of bi-directional boosters;
selecting a predetermined number of explosive pellets based at least in part on the hydrostatic pressure;
arranging the predetermined number of explosive pellets in a serially-arranged column between the plurality of bi-directional boosters;
positioning said expansion tool within the tubular; and
detonating the bi-directional boosters to simultaneously ignite opposing ends of the serially-arranged column to form two shock waves that collide to create an amplified shock wave that travels radially outward to impact the tubular at a first location and expand said at least a portion of the wall of the tubular radially outward without perforating or cutting through said at least a portion of the wall, to form a protrusion of the tubular at said at least a portion of the wall,
wherein the protrusion extends into an annulus adjacent an outer surface of the wall of the tubular.
7. The method according to claim 6 , wherein the predetermined number of explosive pellets is further based on at least one of:
a material of the tubular;
a thickness of the wall of the tubular;
an inner diameter of the tubular;
an outer diameter of the tubular; and
a size of the protrusion to be formed in the wall of the tubular.
8. The method according to claim 6 , wherein the explosive pellets are serially aligned along an axis of the expansion tool.
9. The method according to claim 6 , wherein the annulus is between an outer surface of the wall of the tubular and an inner surface of a wall of another tubular.
10. The method according to claim 6 , wherein the annulus is between an outer surface of the wall of the tubular and a formation of a wellbore containing the tubular.
11. The method according to claim 6 , wherein the expansion tool comprises a guide tube, and the guide tube comprises the plurality of bi-directional boosters and the predetermined number of explosive pellets.