IP Library › Granted Patent US 11,473,638
Granted Patent B2
US 11,473,638 · App. 17/054,165 · Granted Oct 18, 2022

Method for manufacturing friction material

Inventors: Eiji Kimura (Gunma-Ken, JP); Mitsuaki Yaguchi (Gunma-Ken, JP); Junichi Imai (Gunma-Ken, JP)
Assignee: Nisshinbo Brake, Inc.
F16D69/026F16D2200/0073F16D2200/0086
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Quick Facts
Patent No.
US 11,473,638
App. No.
17/054,165
Granted
Oct 18, 2022
Kind
B2
Abstract

[Object] To provide the method of manufacturing the friction material that is capable of uniformly scorching into the deep part of the surface layer of the friction material in a short period of time. [Means to Resolve] In the method of manufacturing the friction material including the scorching step of scorching the surface of the friction material with the laser, the friction material contains 5 to 25% by weight of one or more types of black materials relative to the total amount of the friction material composition, and the L* of the CIE Lab of the surface of the friction material before scorching is 20 to 60.

Claims (27)

1. A method of manufacturing a friction material including a scorching step of scorching a surface of the friction material with a laser beam, wherein

said friction material comprises 5-25 weight % of one or more types of a black raw materials relative to the total amount of the friction material, and

L* of the CIE Lab of the surface of the friction material before scorching step is 20-60.

2. The method of manufacturing the friction material of claim 1 , wherein

a pre-heating step is performed immediately before the scorching step.

3. The method of manufacturing the friction material of claim 2 , wherein

the pre-heating step is a heat treatment step.

4. The method of manufacturing the friction material of claim 1 , wherein

a light source of the laser beam is a vertical cavity surface emitting laser module.

5. The method of manufacturing the friction material of claim 4 , wherein

a pre-heating step is performed immediately before the scorching step.

6. The method of manufacturing the friction material of claim 5 , wherein

the pre-heating step is a heat treatment step.

7. The method of manufacturing the friction material of claim 1 , wherein

an energy density of the laser beam in the scorching step is 150-2000 kW/m 2,

a distance between the laser beam irradiation surface and the surface of the friction material is 15 to 300 mm, and

a time required for the scorching step is 0.5 to 60 seconds.

8. The method of manufacturing the friction material of claim 7 , wherein

a pre-heating step is performed immediately before the scorching step.

9. The method of manufacturing the friction material of claim 8 , wherein

the pre-heating step is a heat treatment step.

10. The method of manufacturing the friction material of claim 7 , wherein

a light source of the laser beam is a vertical cavity surface emitting laser module.

11. The method of manufacturing the friction material of claim 10 , wherein

a pre-heating step is performed immediately before the scorching step.

12. The method of manufacturing the friction material of claim 11 , wherein

the pre-heating step is a heat treatment step.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2022
From: KIMURA, EIJI; YAGUCHI, MITSUAKI; IMAI, JUNICHI
To: NISSHINBO BRAKE, INC.
Reel/Frame 060630/0261 →
Priority Claims (1)
JP JP2018-092129 · May 11, 2018 · national
Continuity (1)
Related Publication 20210231185A1 · Jul 29, 2021