Ultrasonic transducer with reduced backing reflection
A well tool can be used in a wellbore that can measure characteristics of an object in the wellbore. The well tool includes an ultrasonic transducer for generating an ultrasonic wave in a medium of the wellbore. The ultrasonic transducer includes a front layer, a rear layer, backing material coupled to the rear layer, and piezoelectric material coupled to the front layer and to the backing material. The rear layer can improve signal-to-noise ratio of the transducer in applications such as imaging and caliper applications.
1. A well tool usable in a wellbore, the well tool comprising:
an ultrasonic transducer for generating an ultrasonic wave in an acoustic medium of the wellbore, the ultrasonic transducer comprising:
a front layer;
a piezoelectric layer comprising a first side and a second side, the front layer coupled to the first side of the piezoelectric layer;
a backing layer comprising a first side and a second side, the second side of the piezoelectric layer coupled to the first side of the backing layer; and
a rear layer comprising:
a first side coupled to the second side of the backing layer;
a second side of the rear layer positionable to abut the acoustic medium; and
a thickness between the first side and the second side that is one-fourth of a wavelength of a velocity of sound in a material of the rear layer.
2. The well tool of claim 1 , wherein the front layer is a front quarter-wavelength plate.
3. The well tool of claim 1 , wherein the ultrasonic transducer is an ultrasound ultrasonic transducer for outputting the ultrasonic wave at a frequency of 20 kHz or higher.
4. The well tool of claim 1 , wherein the well tool comprises a logging-while-drilling tool or a wireline tool.
5. The well tool of claim 1 , further comprising:
an ultrasonic sensor for detecting a reflection or a refraction of the ultrasonic wave off an object in the wellbore and transmitting an associated signal;
a processing device in communication with the ultrasonic transducer and the ultrasonic sensor; and
a memory device in which instructions are stored that are executable by the processing device for causing the processing device to:
receive the associated signal from the ultrasonic sensor; and
determine a characteristic of the object based on the associated signal.
6. The well tool of claim 5 , wherein the characteristic is an image of the object.
7. The well tool of claim 5 , wherein the characteristic is a measured diameter of part of the wellbore determined by a caliper application, an impedance of borehole material, or an existence of a deformity of a wall of the wellbore.
8. A sensor system for use in a wellbore, the sensor system comprising:
an ultrasonic transducer for generating an ultrasonic wave in an acoustic medium of the wellbore, the ultrasonic transducer comprising:
a front layer;
a piezoelectric layer comprising a first side and a second side, the front layer coupled to the first side of the piezoelectric layer;
a backing layer comprising a first side and a second side, the second side of the piezoelectric layer coupled to the first side of the backing layer; and
a rear layer comprising:
a first side coupled to the second side of the backing layer;
a second side of the rear layer positionable to abut the acoustic medium; and
a thickness between the first side and the second side that is one-fourth of a wavelength of a velocity of sound in a material of the rear layer; and
a hydrophone for detecting a reflection or a refraction of the ultrasonic wave off an object in the wellbore and transmitting an associated signal to a processing device.
9. The sensor system of claim 8 , wherein the ultrasonic transducer is an ultrasound ultrasonic transducer for outputting the ultrasonic wave at a frequency of 20 kHz or higher.
10. The sensor system of claim 8 , wherein the sensor system is in a logging-while-drilling tool or a wireline tool.
11. The sensor system of claim 8 , further comprising:
the processing device in communication with the ultrasonic transducer and the hydrophone; and
a memory device in which instructions are stored that are executable by the processing device for causing the processing device to:
receive the associated signal from the hydrophone; and
determine a characteristic of the object based on the associated signal.
12. The sensor system of claim 11 , wherein the characteristic is an image of the object.
13. The sensor system of claim 11 , wherein the characteristic is a measured diameter of part of the wellbore determined by a caliper application, an impedance of borehole material, or an existence of a deformity of a wall of the wellbore.
14. A method, comprising;
disposing a well tool in a wellbore, the well tool including a hydrophone and an ultrasonic transducer, the ultrasonic transducer comprising:
a front layer;
a piezoelectric layer comprising a first side and a second side, the front layer coupled to the first side of the piezoelectric layer;
a backing layer comprising a first side and a second side, the second side of the piezoelectric layer coupled to the first side of the backing layer; and
a rear layer comprising:
a first side coupled to the second side of the backing layer;
a second side of the rear layer positioned to abut an ultrasonic medium of the wellbore; and
a thickness between the first side and the second side that is one-fourth of a wavelength of a velocity of sound in a material of the rear layer;
outputting, by the ultrasonic transducer, an ultrasonic wave in the ultrasonic medium of the wellbore;
detecting, by the hydrophone, a reflection or a refraction of the ultrasonic wave off an object in the wellbore;
generating, by the hydrophone, a representative signal of the reflection or the refraction of the ultrasonic wave off the object in the wellbore; and
using the representative signal to determine a characteristic of the object.
15. The method of claim 14 , wherein the front layer is a front quarter-wavelength plate,
wherein the ultrasonic transducer is an ultrasound ultrasonic transducer for outputting the ultrasonic wave at a frequency of 20 kHz or higher.
16. The method of claim 14 , wherein the well tool is a logging-while-drilling tool or a wireline tool.
17. The method of claim 14 , wherein the characteristic is an image of the object.
18. The method of claim 14 , wherein the characteristic is a measured diameter of part of the wellbore determined by a caliper application, an impedance of borehole material, or an existence of a deformity of a wall of the wellbore.