IP Library › Granted Patent US 11,484,755
Granted Patent B2
US 11,484,755 · App. 16/950,698 · Granted Nov 1, 2022

Golf club face plates with internal cell lattices

Inventors: Eric J. Morales (Laveen, AZ); Erik M. Henrikson (Phoenix, AZ)
Assignee: Karsten Manufacturing Corporation
A63B53/0466A63B53/04A63B60/00B23K20/02B23K20/021B23K20/023B23K20/233A63B53/042A63B53/045A63B53/047A63B53/0408A63B53/0416A63B53/0425A63B53/0429A63B53/0454A63B53/0458A63B53/0462A63B53/0487A63B2209/00B23K2103/14Y10T29/49826
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Quick Facts
Patent No.
US 11,484,755
App. No.
16/950,698
Granted
Nov 1, 2022
Kind
B2
Abstract

Embodiments of golf club face plates with internal cell lattices are presented herein. Other examples and related methods are also disclosed herein.

Claims (36)

1. A golf club head comprising:

a faceplate comprising:

an inner skin;

an outer skin;

a cell lattice with a plurality of walls having:

a plurality of cells defined by the plurality of walls, the plurality of cells positioned between the inner skin and the outer skin;

wherein the cell lattice of the faceplate further defines a plurality of cell lattice regions comprising the cell lattice, including: a center lattice region, a top-heel lattice region, a top-toe lattice region, a bottom-toe lattice region, and a bottom-heel lattice region;

wherein the cell lattice comprises a wall height that varies relative to a position from a center of a target strike region to a faceplate edge within at least one of the plurality of cell lattice regions for controlling stiffness within the at least one of the plurality of cell lattice regions.

2. The golf club head of claim 1 , wherein the cell lattice of at least one of the plurality of cell lattice regions further comprises a wall thickness that varies relative to a position from the inner skin and the outer skin.

3. The golf club head of claim 1 , wherein the plurality of cells at least one of the pluralities of cell lattice regions further comprise a cell width that varies relative to a position from the inner skin and the outer skin.

4. The golf club head of claim 1 , wherein the center lattice region is stiffer than at least one of the top-heel lattice region, top-toe lattice region, bottom-toe lattice region, and bottom-heel lattice region.

5. The golf club head of claim 1 , wherein the cell lattice of each of the plurality of cell lattice regions comprises a cell, wherein the cell walls define a cell shape selected from the group consisting of hexagonal, diamond, square, circular, and circular interspersed with triangles.

6. The golf club head of claim 1 , wherein the plurality of walls of the cell lattice define a stiffness for each of the center lattice region, top-heel lattice region, top-toe lattice region, bottom-toe lattice region, and bottom-heel lattice region.

7. The golf club head of claim 6 , wherein the stiffness of the top-toe lattice region and the center lattice region are substantially the same.

8. The golf club head of claim 7 , wherein a size of the plurality of cells decreases towards the top-toe lattice region and a center of the center lattice region.

9. The golf club head of claim 1 , further comprising a faceplate edge extending along a perimeter of the faceplate, wherein the cell lattice is separated from the faceplate edge.

10. The golf club head of claim 1 , wherein the cell lattice comprises a peripheral region surrounding the center lattice region, wherein at least one boundary channel separates the center lattice region from the top-heel lattice region, top-toe lattice region, bottom-toe lattice region, and bottom-heel lattice region.

11. A golf club head comprising:

a faceplate comprising:

an inner skin;

an outer skin;

a cell lattice with a plurality of walls having:

a plurality of cells defined by the plurality of walls, the plurality of cells positioned between the inner skin and the outer skin;

wherein the faceplate further comprises plurality of cell lattice regions comprising the cell lattice, including: a center lattice region, a top-heel lattice region, a top-toe lattice region, a bottom-toe lattice region, and a bottom-heel lattice region;

wherein the plurality of cells comprise a wall height, a wall thickness, and cell width;

wherein the wall height varies relative to a position from a center of a target strike region to a faceplate edge and the wall thickness and cell width vary relative to a position from the inner skin and the outer skin;

wherein at least one of the wall height, wall thickness, and cell width that varies within at least the top-toe lattice region of the plurality of cell lattice regions for controlling stiffness within the at least the top-toe lattice region of the plurality of cell lattice regions.

12. The golf club head of claim 11 , wherein the plurality of walls of the cell lattice define a stiffness for each of the center lattice region, top-heel lattice region, top-toe lattice region, bottom-toe lattice region, and bottom-heel lattice region.

13. The golf club head of claim 12 , wherein the stiffness of the top-toe lattice region and the center lattice region are substantially the same.

14. The golf club head of claim 13 , wherein a size of the plurality of cells decreases towards the top-toe lattice region and a center of the center lattice region.

15. The golf club head of claim 11 , wherein the cell lattice of each of the plurality of cell lattice regions comprises a cell, wherein the cell walls define a cell shape selected from the group consisting of hexagonal, diamond, square, circular, and circular interspersed with triangles.

16. The golf club head of claim 11 , wherein a stiffness of the top-toe lattice region and the bottom-toe lattice region are substantially the same.

17. The golf club head of claim 11 , wherein the cell lattice regions are directly adjacent, such that adjacent cell lattice regions contact and merge into each other.

18. The golf club head of claim 11 , wherein the inner skin and the outer skin completely encapsulate the cell lattice.

19. The golf club head of claim 11 , wherein the cell lattice is separated into the center lattice region, the top-heel lattice region, top-toe lattice region, bottom-toe lattice region, and bottom-heel lattice region by a boundary channel; and wherein the boundary channel is devoid of the cell lattice.

20. The golf club head of claim 11 , further comprising a faceplate edge extending along a perimeter of the faceplate, wherein the cell lattice is separated from the faceplate edge.

Continuity (7)
Continuation 16421293 · May 23, 2019
Continuation 15860401 · Jan 2, 2018
Continuation 15208760 · Jul 13, 2016
Continuation 14157345 · Jan 16, 2014
Continuation 13352086 · Jan 17, 2012
Provisional Application 61537278 · Sep 21, 2011
Related Publication 20210069556A1 · Mar 11, 2021
Cited By (2)
US 12,274,924 US 12,453,909