IP Library › Granted Patent US 11,486,623
Granted Patent B2
US 11,486,623 · App. 16/846,549 · Granted Nov 1, 2022

Ice making assembly for receiving interchangeable mold assemblies

Inventor: Alan Joseph Mitchell (Louisville, KY)
Assignee: Haier US Appliance Solutions, Inc.
F25C5/06F25C1/24F25C5/22F25C2400/10
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Quick Facts
Patent No.
US 11,486,623
App. No.
16/846,549
Granted
Nov 1, 2022
Kind
B2
Abstract

An ice maker for a refrigerator appliance includes an ice making assembly defining a receiving chamber in fluid communication with an air duct and a mold assembly removably mounted to the ice making assembly. The mold assembly includes a frame configured for receipt within the receiving chamber of the ice making assembly, a heat exchanger mounted to the frame and defining a mold support surface, and a flexible mold positioned on the mold support surface that is supported by the heat exchanger such that the flexible mold is in thermal communication with the heat exchanger and defines a mold cavity configured to receive a liquid. The mold assembly is replaceable with alternate mold assemblies.

Claims (55)

1. An ice maker for a refrigerator appliance defining a vertical direction, a lateral direction, and a transverse direction, the ice maker comprising:

an ice making assembly defining a receiving chamber in fluid communication with an air duct; and

a mold assembly removably mounted to the ice making assembly, the mold assembly comprising:

a frame configured for receipt within the receiving chamber of the ice making assembly, the frame comprising a rear tab, the rear tab projecting along the lateral direction toward the receiving chamber and extending along the transverse direction;

a heat exchanger mounted to the frame and defining a mold support surface; and

a flexible mold positioned on the mold support surface and being supported by the heat exchanger such that the flexible mold is in thermal communication with the heat exchanger and defines a mold cavity configured to receive a liquid.

2. The ice maker of claim 1 , wherein the ice making assembly comprises:

a housing forming the receiving chamber;

a latch attached to a front wall of the housing and being configured to retain the mold assembly within the receiving chamber of the housing; and

a spring configured to bias the latch in the vertical direction, and wherein a rear surface of the latch contacts a front face of the frame when the mold assembly is inserted into the receiving chamber of the housing.

3. The ice maker of claim 2 , wherein the air duct is attached to the housing and includes a T-shaped rail extending along a horizontal direction, and wherein the rear tab defines a slit formed therein for receiving the T-shaped rail.

4. The ice maker of claim 2 , wherein the housing comprises a first forward tab that extends forward in the lateral direction from a first side wall of the housing and a second forward tab that extends forward in the lateral direction from a second side wall of the housing, and wherein a bottom surface of each of the first and second forward tabs contacts a top face of the frame when the mold assembly is inserted into the receiving chamber of the housing.

5. The ice maker of claim 4 , wherein the frame comprises a mold frame and a partition, wherein a length of the partition in the transverse direction is greater than a length of the mold frame in the transverse direction, and wherein the rear surface of the latch contacts a front face of the partition when the mold assembly is inserted into the receiving chamber of the housing.

6. The ice maker of claim 2 , wherein the mold assembly further comprises a plurality of lifters connected by a roller axle and positioned below the flexible mold and the heat exchanger, the plurality of lifters being configured to deform the flexible mold.

7. The ice maker of claim 6 , further comprising:

a camshaft provided in the housing;

at least one cam lobe provided on the camshaft and configured to drive the plurality of lifters;

a yoke wheel provided on the camshaft to rotate coaxially with the camshaft and including a pin radially spaced from a rotation axis of the yoke wheel and protruding axially from the yoke wheel;

a motor configured to drive the camshaft; and

a bearing attached to the housing and configured to support the camshaft.

8. The ice maker of claim 1 , wherein a bottom of the flexible mold is dome shaped.

9. The ice maker of claim 1 , wherein the mold assembly is one of a plurality of distinct mold assemblies each having differently shaped three-dimensional mold cavities, wherein each of the plurality of distinct mold assemblies is configured for receipt within the receiving chamber of the ice making assembly.

10. A refrigerator defining a vertical direction, a lateral direction, and a transverse direction, the refrigerator comprising:

a cabinet that defines a chilled chamber;

a door rotatably mounted to the cabinet and configured to open and close the chilled chamber;

an icebox provided in one of the cabinet or the door, the icebox defining an ice making chamber; and

an ice maker provided in the ice making chamber, wherein the ice maker comprises:

an ice making assembly defining a receiving chamber in fluid communication with an air duct; and

a mold assembly insertable into the ice making assembly, the mold assembly comprising:

a frame configured for receipt in the receiving chamber;

a heat exchanger mounted to the frame and defining a mold support surface;

a flexible mold positioned on the mold support surface and being supported by the heat exchanger such that the flexible mold is in thermal communication with the heat exchanger and defines a mold cavity configured to receive a liquid; and

a plurality of lifters connected by a roller axle and positioned below the flexible mold and the heat exchanger, the plurality of lifters being configured to deform the flexible mold.

11. The refrigerator of claim 10 , wherein the ice making assembly comprises:

a housing forming the receiving chamber;

a latch attached to a front wall of the housing and being configured to retain the mold assembly within the receiving chamber of the housing; and

a spring configured to bias the latch in the vertical direction, and wherein a rear surface of the latch contacts a front face of the frame when the mold assembly is inserted into the receiving chamber of the housing.

12. The refrigerator of claim 11 , wherein a bottom of the flexible mold is dome shaped.

13. The refrigerator of claim 11 , wherein the air duct is attached to the housing and includes a T-shaped rail, and wherein the frame includes a rear tab defining a slit formed therein for receiving the T-shaped rail.

14. The refrigerator of claim 11 , wherein the housing comprises a first forward tab that extends forward in the lateral direction from a first side wall of the housing and a second forward tab that extends forward in the lateral direction from a second side wall of the housing, and wherein a bottom surface of each of the first and second forward tabs contacts a top face of the frame when the mold assembly is inserted into the receiving chamber of the housing.

15. The refrigerator of claim 14 , wherein the frame comprises a mold frame and a partition, and wherein a length of the partition in the transverse direction is greater than a length of the mold frame in the transverse direction.

16. The refrigerator of claim 11 , further comprising:

a camshaft provided in the housing;

at least one cam lobe provided on the camshaft and configured to drive the plurality of lifters;

a yoke wheel provided on the camshaft to rotate coaxially with the camshaft and including a pin radially spaced from a rotation axis of the yoke wheel and protruding axially from the yoke wheel;

a motor configured to drive the camshaft; and

a bearing attached to the housing and configured to support the camshaft.

17. The refrigerator of claim 16 , further comprising a sweep assembly movably attached to the ice making assembly, wherein the sweep assembly includes a groove in which the pin is accommodated such that as the camshaft is rotated, the sweep assembly oscillates between a retracted position and an extended position.

18. A mold assembly configured to be inserted into an ice maker, the mold assembly comprising:

a frame;

a heat exchanger attached to the frame and defining a mold support surface;

a flexible mold in thermal communication with the mold support surface, the flexible mold defining a cavity configured to receive a liquid;

at least one lifter configured to contact and deform the flexible mold; and

a partition attached to the frame.

19. The mold assembly of claim 18 , wherein the at least one lifter comprises a pair of lifters joined by a shaft, and wherein the pair of lifters are provided under the flexible mold and pass vertically through the heat exchanger.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2020
From: MITCHELL, ALAN JOSEPH
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 052376/0556 →
Continuity (1)
Related Publication 20210318051A1 · Oct 14, 2021
Cited By (1)
US 12,460,854