Method and device for wrapping and tagging of round bales
Method and device for tagging round bales during wrapping in plastic foil, using a stationary or mobile baler-wrapper. Each round bale is oriented with the circular end surfaces mainly vertically and layers of plastic foil is wrapped around the round bale by foil wrapping arms. At a point in time where at least one layer of plastic film remains to be wrapped, each round bale is tagged with an ID tag having an adhesive back-side surface, using a time controlled, pivotal tagging arm provided with a tag transferring member. The movement of said tagging arm is controlled by a computer, which synchronizes the movement of the tagging arm with the movement of the foil supplying arms. After tagging, at least one additional layer of plastic is wrapped around each round bale to protect the ID tag.
1. A method for tagging round bales ( 61 ) during wrapping in plastic foil, the round bales having a generally cylindrical shape with generally circular end surfaces, comprising the steps of:
(a) using a wrapper selected from the group consisting of an independent bale wrapper, a stationary baler-wrapper combination, a compactor and a mobile baler-wrapper combination,
(b) positioning each round bale with the end surfaces substantially vertically oriented,
(c) wrapping layers of plastic foil around the round bale by moveable foil wrapping arms ( 63 ),
(d) at an intermediate point in time during the step of wrapping, attaching an identification (ID) tag ( 25 ) with an adhesive back-side surface to one of the generally circular surfaces of a round bail using a time controlled pivotal tagging arm ( 22 ) having a first end ( 22 a ) hinged to a main arm ( 21 ) that carries an ID tag magazine ( 24 ) with ID tags ( 25 ) and a free end ( 22 b ) with a tag transferring member ( 23 ), the tagging arm ( 22 ) being arranged to transfer one ID tag ( 25 ) at a time from the ID tag magazine ( 24 ); and
(e) wrapping at least one additional layer of plastic foil around each round bale and the attached ID tag ( 25 ), wherein
movement of said tagging arm ( 22 ) in step (d) is controlled by a computer unit that synchronizes said movement of the tagging arm with the movement of the foil wrapping arms ( 63 ).
2. The method of claim 1 , wherein the pivotal tagging arm ( 22 ) is electrically operated.
3. The method of claim 1 , wherein the tag transferring member ( 23 ) comprises a tag supporting body that is at least partially hollow, wherein the tag supporting body is fluidly connected to an automatically operated air pump.
4. The method of claim 3 , wherein the air pump is operated to create a negative pressure at the hollow tag supporting body when an ID tag ( 25 ) is transferred to the round bale.
5. The method of claim 3 , wherein the air pump is operated to create an overpressure at the hollow tag supporting body when no ID tag is present at the hollow tag supporting body, thereby maintaining the hollow tag supporting body free from contaminants.
6. The method of claim 1 , wherein using an ID tag ( 25 ) comprising an RFID antenna for electronic reading of its identification.
7. The method of claim 1 , wherein the free end ( 22 b ) of the tagging arm ( 22 ) during operation is accelerated from a standby position wherein the tag transferring member ( 23 ) is positioned at a distance from the round bale ( 61 ) towards an approximate center of a circular end face of the round bale ( 61 ), and then decelerated and given a distinct push against the round bale ( 61 ) to improve adhesive contact of the ID tag to the plastic layer covering the round bale.
8. The method of claim 7 , wherein the air pump shifts direction from pumping air away from the tag transferring member ( 23 ) to pumping air towards the tag transferring member ( 23 ) when the ID-tag ( 25 ) has obtained adhesive contact with the plastic layer covering the round bale.
9. The method of claim 1 , wherein movement of the foil wrapping arms ( 63 ) is decelerated when the tagging arm is operated.
10. A device for tagging round bales ( 61 ) during wrapping in plastic foil, the round bales having a generally cylindrical shape with generally circular end surface, the device being adapted for connection to a wrapper having movable foil wrapping arms ( 63 ) and selected from the group consisting of a mobile bale wrapper, a stationary bale wrapper, a stationary baler-wrapper combination, a compactor and a mobile baler-wrapper combination, the wrapper being arranged to position each round bale ( 61 ) with its generally circular end surfaces substantially vertically oriented, and to wrap layers of plastic foil around the round bale ( 61 ) by the moveable foil wrapping arms ( 63 ), comprising:
a tagging arm ( 22 ) hinged at a first end ( 22 a ) to a main arm ( 21 ) that carries an ID tag magazine ( 24 ) with ID tags ( 25 ) and being free at an opposite second end ( 22 b ), a tag transferring member ( 23 ) arranged at the tagging arm free end ( 22 b ) configured to receive ID tags ( 25 ) one at a time from the ID tag magazine ( 24 ) and to hold and release the ID tags ( 25 ), said tagging arm ( 22 ) being arranged to allow pivotal movement between a first standby position where its free end ( 22 b ) is positioned spaced from the round bail, thereby allowing the foil wrapping arms ( 63 ) to move between the free end and the bail, and a second tagging position wherein the tag transferring member ( 23 ) contacts one of the cylindrical end surfaces, and
a control unit arranged to synchronize movement of the foil wrapping arms with movement of the tagging arm.
11. The device of claim 10 , wherein the tag transferring member ( 23 ) comprises a hollow tag supporting member ( 23 ) fluidly connected to an air pump arranged to pump air alternatingly to and from the hollow tag supporting member ( 23 ).
12. The device of claim 11 , further comprising a tag reader ( 56 ) in connection with the tag dispenser ( 24 ) arranged to read identifying information of an ID tag ( 25 ) prior to said ID tag being attached to a round bale ( 61 ), said tag reader arranged to communicate with a processing unit arranged to collect qualitative and quantitative information of the round bales, thereby allowing the identity of each round bale ( 61 ) to be connected to said qualitative and quantitative information.
13. The device of claim 11 , further comprising a nozzle ( 26 a ) fluidly connected to a source ( 26 ) of pressurized air, said nozzle being positioned where the ID tags ( 25 ) are moved from the tag dispenser ( 24 ) to the tag transferring member ( 23 ), allowing a pulse of pressurized air on the ID tag to improve contact between the ID tag ( 25 ) and the tag transferring member ( 23 ) before the tagging arm ( 22 ) is moved from its standby position to attach the ID tag to the bale ( 61 ).
14. The device of claim 11 , further comprising a feeder sensor ( 54 ) arranged to ensure that feeding of the ID tags from the ID tag magazine ( 53 ) is compensated with regard to an expanding diameter of a take up roller on a drag unit ( 52 ).
15. The device of claim 10 , further comprising a tag dispenser ( 24 ) with a mechanical step-wise tag feeder to provide tags to the tag transferring member one at the time, said tag dispenser ( 24 ) being attached to a main arm ( 21 ).
16. The device of claim 10 , further comprising a tag reader ( 56 ) in connection with the tag dispenser ( 24 ) arranged to read identifying information of an ID tag ( 25 ) prior to said ID tag being attached to a round bale ( 61 ), said tag reader arranged to communicate with a processing unit arranged to collect qualitative and quantitative information of the round bales, thereby allowing the identity of each round bale ( 61 ) to be connected to said qualitative and quantitative information.
17. The device of claim 16 , wherein the processing unit arranged to collect qualitative and quantitative information and the control unit synchronizing the movement of the tagging arm ( 22 ) with the foil wrapping arms ( 63 ) use the same processing system.
18. The device of claim 10 , further comprising a nozzle ( 26 a ) fluidly connected to a source ( 26 ) of pressurized air, said nozzle being positioned where the ID tags ( 25 ) are moved from the tag dispenser ( 24 ) to the tag transferring member ( 23 ), allowing a pulse of pressurized air on the ID tag to improve contact between the ID tag ( 25 ) and the tag transferring member ( 23 ) before the tagging arm ( 22 ) is moved from its standby position to attach the ID tag to the bale ( 61 ).
19. The device of claim 10 , further comprising a sensor ( 65 ) that keeps track of the position of the wrapping arms ( 63 ).
20. The device of claim 10 , further comprising a feeder sensor ( 54 ) arranged to ensure that feeding of the ID tags from the ID tag magazine ( 53 ) is compensated with regard to an expanding diameter of a take up roller on a drag unit ( 52 ).