IP Library Granted Patent US 11,511,480
Granted Patent B2
US 11,511,480 · App. 16/584,196 · Granted Nov 29, 2022

System for additive manufacturing

Inventors: Rachael Kathleen Morris (Liberty Lake, WA); Ryan C. Stockett (Spokane, WA)
Assignee: Continuous Composites Inc.
B29C64/118B29C64/106B29C64/209B29C64/295B29C64/393B29C70/384B33Y30/00B33Y70/10B29K2101/10B33Y10/00
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Quick Facts
Patent No.
US 11,511,480
App. No.
16/584,196
Granted
Nov 29, 2022
Kind
B2
Abstract

A system is disclosed for additive manufacturing of a composite structure. The system may include a support, and a print head connected to and moveable by the support. The print head may include an outlet configured to discharge a continuous reinforcement at least partially coated in a matrix. The outlet may be moveable relative to the support. The print head may also include at least one actuator configured to cause movement of the outlet relative to the support.

Claims (15)

1. A system for additive manufacturing, comprising:

a support;

a print head connected to and moveable by the support, the print head including:

a matrix reservoir configured to at least partially wet a continuous reinforcement with a matrix;

an actuator connected to the support; and

a module connected to and moveable by the actuator, the module having an outlet configured to discharge the continuous reinforcement, at least partially wetted with the matrix onto a surface;

a sensor configured to generate a signal indicative of an operation of the print head; and

a controller in communication with the actuator and the sensor, the controller being configured to cause, based at least in part on the signal, the actuator to:

move the module, in a first direction towards the surface, to a first position, wherein at the first position the outlet is spaced apart from the surface by a first distance, the print head being stationary during movement of the module in the first direction, and

move the module, in a second direction away from the surface, to a second position, wherein at the second position the outlet is spaced apart from the surface by a second distance greater than the first distance, the print head being stationary during movement of the module in the second direction.

2. The system of claim 1 , wherein:

during movement of the module in the first direction or the second direction, the support is configured to move the print head in a third direction; and

the third direction is different than the first direction and the second direction.

3. The system of claim 1 , wherein movement of the module in the first direction causes the continuous reinforcement to be pushed out the print head.

4. The system of claim 1 , further comprising a cure enhancer connected to the print head and configured to expose the continuous reinforcement, at least partially wetted with the matrix, to a cure energy.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2020
From: MORRIS, RACHAEL KATHLEEN; STOCKETT, RYAN C
To: CONTINUOUS COMPOSITES INC.
Reel/Frame 053232/0451 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: MORRIS, RACHAEL KATHLEEN; STOCKETT, RYAN C
To: CONTINUOUS COMPOSITES INC.
Reel/Frame 050505/0653 →
Continuity (2)
Provisional Application 62751461 · Oct 26, 2018
Related Publication 20200130270A1 · Apr 30, 2020