IP Library Granted Patent US 11,515,423
Granted Patent B2
US 11,515,423 · App. 16/880,864 · Granted Nov 29, 2022

Semiconductor device having fins

Inventors: Shu-Hao Kuo (Tainan, TW); Jung-Hao Chang (Taichung, TW); Chao-Hsien Huang (Tainan, TW); Li-Te Lin (Hsinchu, TW); Kuo-Cheng Ching (Hsinchu County, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L29/7853H01L21/3065H01L21/30604H01L21/31116H01L21/76229H01L21/823821H01L21/845H01L27/0924H01L27/1211H01L29/0649H01L29/41791H01L29/66795H01L29/66803H01L21/0262H01L21/02532H01L2029/7858
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Quick Facts
Patent No.
US 11,515,423
App. No.
16/880,864
Granted
Nov 29, 2022
Kind
B2
Abstract

A device includes a semiconductor substrate, a first fin arranged over the semiconductor substrate, and an isolation structure. The first fin includes an upper portion, a bottom portion, and an insulator layer between the upper portion and the bottom portion. A top surface of the insulator layer is wider than a bottom surface of the upper portion of the first fin. The isolation structure surrounds the bottom portion of the first fin.

Claims (32)

1. A device, comprising:

a semiconductor substrate;

a first fin over the semiconductor substrate, the first fin comprising an upper portion, a bottom portion, and an insulator layer between the upper portion and the bottom portion, wherein a top surface of the insulator layer is wider than a bottom surface of the upper portion of the first fin; and

an isolation structure surrounding the bottom portion of the first fin, wherein the top surface of the insulator layer is in a position higher than a top surface of the isolation structure.

2. The device of claim 1 , wherein a difference between a width of the top surface of the insulator layer and a width of the bottom surface of the upper portion of the first fin is in a range from about 2 nm to about 3 nm.

3. The device of claim 1 , further comprising:

a second fin over the semiconductor substrate, the second fin comprising an upper portion and a bottom portion under the upper portion of the second fin, wherein a top surface of the bottom portion of the second fin is wider than a bottom surface of the upper portion of the second fin.

4. The device of claim 3 , wherein an interface between the upper portion and the bottom portion of the second fin is in a position lower than the top surface of the isolation structure.

5. The device of claim 3 , wherein the upper portion and the bottom portion of the second fin comprise different materials.

6. The device of claim 3 , wherein a difference between a width of the top surface of the bottom portion of the second fin and a width of the bottom surface of the upper portion of the second fin is in a range from about 2 nm to about 3 nm.

7. The device of claim 3 , wherein the top surface of the bottom portion of the second fin is lower than a top surface of the bottom portion of the first fin.

8. The device of claim 1 , further comprising a source/drain epitaxial structure wrapping around the upper portion of the first fin.

9. The device of claim 8 , wherein the source/drain epitaxial structure is in direct contact with the top surface of the insulator layer.

10. The device of claim 9 , wherein the source/drain epitaxial structure is further in direct contact with an outer sidewall of the insulator layer.

11. A device, comprising:

a semiconductor fin comprising a semiconductive bottom portion extending from a substrate, a semiconductive middle portion over the semiconductive bottom portion and a semiconductive upper portion over the semiconductive middle portion;

a gate structure crossing the semiconductor fin;

a liner layer lining a sidewall of the semiconductive middle portion of the semiconductor fin and a top surface and a sidewall of the semiconductive bottom portion of the semiconductor fin, wherein the liner layer is directly on a top surface of the semiconductive bottom portion;

an isolation structure over the liner layer; and

a source/drain epitaxy structure grown on the semiconductive upper portion of the semiconductor fin.

12. The device of claim 11 , wherein the semiconductive bottom portion and the semiconductive middle portion of the semiconductor fin comprise different materials.

13. The device of claim 11 , wherein a width of the semiconductive bottom portion of the semiconductor fin is greater than a width of the semiconductive middle portion of the semiconductor fin.

14. The device of claim 11 , wherein a material of the semiconductive upper portion is the same as a material of the semiconductive middle portion of the semiconductor fin.

15. The device of claim 11 , wherein a sidewall of the semiconductive upper portion of the semiconductor fin and the sidewall of the semiconductive middle portion of the semiconductor fin are coterminous.

16. The device of claim 11 , wherein the isolation structure laterally surrounds the semiconductive middle portion and the semiconductive bottom portion of the semiconductor fin.

17. A device, comprising:

a first fin comprising a bottom portion, an upper portion, and an insulator layer between the bottom portion and the upper portion;

a second fin free from the insulator layer; and

an isolation structure extending continuously from the first fin to the second fin, wherein the isolation structure comprises a first portion adjacent the first fin, a second portion adjacent the second fin, and a third portion between the first portion and the second portion, a bottom surface of the first portion of the isolation structure is higher than a bottom surface of the second portion of the isolation structure, and a bottom surface of the third portion of the isolation structure is lower than the bottom surface of the second portion of the isolation structure and the bottom surface of the first portion of the isolation structure.

18. The device of claim 17 , wherein a top surface of the insulator layer of the first fin is higher than a top surface of the isolation structure.

19. The device of claim 17 , wherein the insulator layer of the first fin is spaced apart from the isolation structure.

20. The device of claim 17 , wherein a top surface of the first portion and atop surface of the third portion of the isolation structure are coplanar.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2020
From: KUO, SHU-HAO; CHANG, JUNG-HAO; HUANG, CHAO-HSIEN; LIN, LI-TE; CHING, KUO-CHENG
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 052765/0786 →
Continuity (3)
Division 16141509 · Sep 25, 2018
Provisional Application 62565020 · Sep 28, 2017
Related Publication 20200287047A1 · Sep 10, 2020