IP Library Granted Patent US 11,517,455
Granted Patent B2
US 11,517,455 · App. 16/890,405 · Granted Dec 6, 2022

Suction lanyard prosthesis suspension system

Inventors: Michael Joseph Astilla (Durham, NC); Brian Gold (Durham, NC)
A61F2/80A61F2002/5007A61F2002/5053A61F2002/7856A61F2002/7868A61F2002/805
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Quick Facts
Patent No.
US 11,517,455
App. No.
16/890,405
Granted
Dec 6, 2022
Kind
B2
Abstract

An apparatus for suspending a prosthesis from a residual limb comprises a tubular liner adapted to receive the residual limb. A lanyard is secured at one end to the distal end of the liner. A hollow prosthetic socket defines a well configured to receive the residual limb and includes a socket seal disposed at the distal end of the socket. An upper surface of the socket seal defines a recess opening to the exterior of the socket through a side wall. A sealing element disposed along the length of the lanyard is configured to engage within the passage. The free end of the lanyard is pulled through passage such that the sealing element sealingly engages within the passage for preventing fluid communication through the passage. The liner at least partially contacts the interior surface of the socket for providing a fluid seal and creating negative pressure within the socket.

Claims (34)

1. An apparatus for suspending a prosthesis from a residual limb having a distal end, the suspending apparatus comprising:

a tubular flexible resilient liner having a closed distal end, the liner capable of receiving at least a portion of the residual limb including the distal end of the residual limb;

a lanyard having an end secured to the distal end of the liner and a free end;

a rigid hollow prosthetic socket having an open proximal end, a closed distal end, and interior side surfaces defining a well capable of

receiving the residual limb, the prosthetic socket including a socket seal disposed at the distal end of the socket, the socket seal comprising

a body having an upper surface, a lower surface, and a side wall interconnecting the upper surface and the lower surface,

wherein the upper surface defines a recess opening through the side wall to the exterior of the socket for forming a passage rectilinear in cross-section for passing the free end of the lanyard; and

a sealing element disposed along the length of the lanyard, the sealing element comprising a flexible resilient wedge configured to engage the socket seal within the passage,

wherein the free end of the lanyard is pulled through the passage such that the sealing element sealingly engages the socket seal within the passage for preventing fluid communication through the passage between the interior of the socket and exterior of the socket, and

wherein the distal end of the residual limb covered by the liner fits snugly within the socket such that the liner at least partially contacts the interior side surfaces of the socket for providing a fluid seal to the socket and creating negative pressure within the socket.

2. The suspending apparatus of claim 1 , wherein the liner comprises a mechanical locking pin configured to engage the one end of the lanyard.

3. The suspending apparatus of claim 2 , wherein the locking pin comprises a threaded bolt and nut combination.

4. The suspending apparatus of claim 1 , wherein the upper surface of the body of the socket seal is concave.

5. The suspending apparatus of claim 1 , wherein the body of the socket seal comprises an elastomer.

6. The suspending apparatus of claim 1 , wherein the socket further comprises a one-way valve disposed in a second fluid passage extending through the socket allowing fluid flow only from the interior of the socket to the exterior of the socket and preventing backflow of fluid, wherein as the socket is donned the portion of the residual limb received by the liner forces air from the interior of the socket through the one-way valve to the exterior of the socket for creating negative pressure between the liner and the interior of the socket.

7. The suspending apparatus of claim 1 , further comprising a locking mechanism disposed on the exterior surface of the socket, wherein the locking mechanism secures the free end of the lanyard.

8. The suspending apparatus of claim 1 , wherein the socket seal is substantially cylindrical.

9. The suspending apparatus of claim 1 , wherein the side wall includes an integral radially extending annular flange integrally molded with the socket.

10. The suspending apparatus of claim 1 , wherein sidewall of the socket seal defines a circumferential groove.

11. The suspending apparatus of claim 1 , further comprising an O-ring seal on the interior side surface adjacent the proximal end of the socket.

12. A prosthesis for a residual limb, the prosthesis comprising:

a prosthetic socket having an open proximal end, a closed distal end and interior side surfaces defining a well capable of receiving the residual limb;

a liner disposed in the well and capable of receiving and providing total contact between the residual limb and the interior side surfaces of the prosthetic socket;

a lanyard depending from a distal end of the liner, the lanyard including an integral sealing element comprising a flexible resilient wedge;

a socket seal at the distal end of the socket, the socket seal having a proximal upper surface, a distal lower surface, and a side wall interconnecting the upper surface and the lower surface, the upper surface defining a recess opening to the exterior of the socket through the side wall for forming a passage having a rectilinear cross-section for passing the free end of the lanyard such that the sealing element fluidically seals the passage within the socket seal; and

an artificial limb configured to attach to the socket.

13. A method for suspending a prosthesis from a residual limb having a distal end, the prosthesis suspending method comprising the steps of:

providing a tubular flexible resilient liner having a closed distal end, the liner including a lanyard having an integral flexible resilient wedge-shaped sealing element and an end secured to the distal end of the liner;

inserting at least a portion of the residual limb including the distal end of the residual limb into the liner;

providing a rigid hollow prosthetic socket having an open proximal end, a closed distal end, and interior side surfaces defining a well configured to receive the residual limb, the prosthetic socket including a socket seal disposed at the distal end of the socket, the socket seal comprising a body having an upper surface, a lower surface, and a side wall interconnecting the upper surface and the lower surface, wherein the upper surface defines a recess opening to the exterior of the socket through the side wall for forming a rectilinear passage;

pulling a free end of the lanyard through the passage for elongating the liner and the residual limb;

advancing the liner and the elongated residual limb into the socket until the distal end of the residual limb seats against the upper surface of the socket seal and the sealing element engages in the passage within the socket seal for preventing fluid communication through the passage between the interior of the socket and exterior of the socket;

providing a locking mechanism disposed on the exterior surface of the socket; and

securing the free end of the lanyard to the locking mechanism.

Assignments (2)
SECURITY INTEREST Recorded Apr 10, 2024
From: COYOTE O&P, INC.
To: ASTILLA, MICHAEL JOSEPH; GOLD, BRIAN
Reel/Frame 067067/0052 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2024
From: ASTILLA, MICHAEL JOSEPH; GOLD, BRIAN
To: COYOTE O&P INC.
Reel/Frame 066997/0394 →
Continuity (2)
Provisional Application 63024857 · May 14, 2020
Related Publication 20210353440A1 · Nov 18, 2021