IP Library Granted Patent US 11,518,955
Granted Patent B2
US 11,518,955 · App. 17/439,951 · Granted Dec 6, 2022

Polyalkyl(meth)acrylates for improving fuel economy, dispersancy and deposits performance

Inventors: Katrin Schoeller (Bad Soden, DE); Fabian Ziegler (Darmstadt, DE); Boris Eisenberg (Heppenheim, DE); Dmitriy Shakhvorostov (Darmstadt, DE); Klaus Schimossek (Bensheim, DE)
Assignee: Evonik Operations GmbH
C10M145/14C10M2209/084C10N2020/04C10N2040/25
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,518,955
App. No.
17/439,951
Granted
Dec 6, 2022
Kind
B2
Abstract

Polyalkyl(meth)acrylates contain specified amounts of long-chain alkyl (meth)acrylates and functional monomers. Lubricant compositions can contain such polyalkyl(meth)acrylates, and the polyalkyl(meth)acrylates can be used as viscosity index (VI) improvers with good fuel economy as well as soot-dispersant function. The polyalkyl(meth)acrylates can provide equal or even unproved deposits in lubricant compositions, especially in engine oil (EO) compositions.

Claims (62)

1. A polyalkyl(meth)acrylate polymer, comprising the following monomers:

(a) 10to 25% by weight of the esters of (meth)acrylic acid and a hydroxylated hydrogenated polybutadiene;

(b) 45% to 60% by weight of the C 1-4 alkyl (meth)acrylates;

(c) 10% to 15% by weight of the styrene;

(d) 15% to 30% by weight of the C 10-30 alkyl (meth)acrylates; and

(e) 3% to 7% by weight of the N-containing monomers selected from the group consisting of N,N-dimethylaminoethvl methacrylate (DMAEMA), N-(3-(dimethylamino)propyl)methacrylamide (DMAPMAm), and N-vinylpyrrolidinone (NVP),

wherein the weight-average molecular weight of the polyalkyl(meth)acrylate polymer is in the range of 200,000 to 700,000 g/mol.

2. The polyalkyl (meth)acrylate polymer according to claim 1 , wherein the number-average molecular weight is in the range of 20,000 to 200,000 g/mol.

3. A process for improving deposit formation of a lubricating oil composition, the process comprising:

adding the polyalkyl(meth)acrylate polymer according to claim 1 to the lubricating oil composition,

wherein the polyalkyl(meth)acrylate polymer comprises N,N-dimethylaminoethyl methacrylate (DMAEMA) as the N-containing monomers.

4. An additive composition, comprising:

(A) 60 to 80% by weight of a base oil, and

(B) 20 to 40% by weight of the polyalkyl(meth)acrylate polymer of claims 1 .

5. A lubricating oil composition, comprising:

(A) 80 to 99.5% by weight of a base oil;

(B) 0.5 to 5% by weight of the polyalkyl(meth)acrylate comb polymer of claim 1 ; and

(C) 0 to 15% by weight of one or more further additives.

6. The lubricating oil composition according to claim 5 , comprising between 3% and 5% by weight of the polyalkyl(meth)acrylate comb polymer,

wherein the lubricating oil composition does not comprise a DI package.

7. The lubricating oil composition according to claim 5 , comprising between 1% and 2% by weight of the polyalkyl(meth)acrylate comb polymer,

wherein the lubricating oil composition further comprises a DI package.

8. The polyalkyl(meth)acrylate polymer according to claim 1 , wherein the C 10-30 alkyl (meth)acrylates are C 12-14 alkyl methacrylates.

9. The polyalkyl(meth)acrylate polymer according to claim 1 , wherein the N-containing mono er is DMAEMA.

10. The polyalkyl(meth)acrylate polymer according to claim 1 , comprising the following monomers:

(a) 10 to 20% by weight of the esters of (meth)acrylic acid and a hydroxylated hydrogenated polybutadiene;

(b) 45% to 55% by weight of the C 1-4 alkyl (meth)acrylates;

(c) 10% to 15% by weight of the styrene;

(d) 15% to 25% by weight of C 12-14 alkyl methacrylates; and

(e) 3% to 7% by weight of N,N-dimethylaminoethyl methacrylate (DMAEMA).

11. The polyalkyl(meth)acrylate polymer according to claim 1 , consisting of the following monomers:

(a) 10 to 25% by weight of the esters of (meth)acrylic acid and a hydroxy lated hydrogenated polybutadiene;

(b) 45% to 60% by weight of the C 1-4 alkyl (meth)acrylates;

(c) 10% to 15% by weight of the styrene;

(d) 15% to 30% by weight of the C 10-30 alkyl (meth)acrylates; and

(e) 3% to 7% by weight of the N-containing monomers selected from the group consisting of N,N-dimethylaminoethyl methacrylate (DMAEMA), N-(3-(dimethylamino)propyl)methacrylamide (DMAPMAm), and N-vinyl pyrrolidinone (NVP).

12. A polyalkyl(meth)acrylate polymer, comprising the following monomers:

(a) 10 to 25% by weight of the esters of (meth)acrylic acid and a hydroxylated hydrogenated polybutadiene;

(b) 30% to 45% by weight of the C 1-4 alkyl (meth)acrylates;

(c) 19% to 30% by weight of the styrene;

(d) 15% to 30% by weight of the C 10-30 alkyl (meth)acrylates; and

(e) 3% to 7% by weight of the N-containing monomers selected from the group consisting of N,N-dimethylaminoethyl methacrylate (DMAEMA), N-(3-(dimethylamino)propyl)methacrylamide (DMAPMAm), and N-vinylpyrrolidinone (NVP),

wherein the weight-average molecular weight of the polvalkyl(meth)acrylate polymer is in the range of 200,000 to 700,000 g/mol.

13. A process for improving deposit formation of a lubricating oil composition, the process comprising:

adding the polyalkyl(meth)acrylate polymer according to claim 12 to the lubricating oil composition, wherein the polyalkyl(meth)acrylate polymer comprises

N,N-dimethylaminoethyl methacrylate (DMAEMA) as the N-containing monomers.

14. An additive composition, comprising:

(A) 60 to 80% by weight of a base oil, and

(B) 20 to 40% by weight of the polyalkyl(meth)acrylate polymer of claim 12 .

15. A lubricating oil composition, comprising:

(A) 80 to 99.5% by weight of a base oil;

(B) 0.5 to 5% by weight of the polyalkyl(meth)acrylate polymer of claim 12 ; and

(C) 0 to 15% by weight of one or more further additives.

16. The polyalkyl(meth)acrylate polymer according to claim 12 , wherein the number-average molecular weight is in the range of 20,000 to 200,000 g/mol.

17. The polyalkyl(meth)acrylate polymer according to claim 12 , wherein the C 10-30 alkyl (meth)acrylates are C 12-14 alkyl methacrylates.

18. The polyalkyl(meth)acrylate polymer according to claim 12 , wherein the N-containing monomer is DMAEMA.

19. The polyalkyl(meth)acrylate polymer according to claim 12 , consisting of the following monomers:

(a) 10 to 25% by weight of the esters of acrylic acid and a hydroxylated hydrogenated polybutadiene;

(b) 30% to 45% by weight of the C 1-4 alkyl (meth)acrylates;

(c) 19% to 30% by weight of the styrene;

(d) 15% to 30% by weight of the C 10-30 alkyl (meth)acrylates; and

(e) 3% to 7% by weight of the N-containing monomers selected from the group consisting of N,N-dimethylaminoethyl methacrylate (DMAEMA), N-(3-(dimethylamino)propyl)methacrylamide (DMAPMAm), and N-vinylpyrrolidinone (NVP).

Priority Claims (1)
EP 19191924 · Aug 15, 2019 · regional
Continuity (2)
Provisional Application 62821220 · Mar 20, 2019
Related Publication 20220195325A1 · Jun 23, 2022