Position sensor with wiegand wire, position magnet(s), and reset magnet
A position sensor is configured to use a Wiegand wire, position magnet(s) and a reset magnet in which changes in polarization of the Wiegand wire caused by the position magnet(s) can be reset by the reset magnet. The position magnet(s), which can move in relation to the Wiegand wire, can have relatively stronger magnetic flux densities, and the reset magnet, which can be fixed in relation to the Wiegand wire, can have a relatively weaker magnetic flux density. When the position magnet(s) are proximal the Wiegand wire, the relatively stronger position magnet(s) overcome the reset magnet to cause a change in polarization of the Wiegand wire which produces an electrical pulse which can be counted. However, when the position magnet(s) become distal to the Wiegand wire, the relatively weaker reset magnet can reset the polarization of the Wiegand wire to prepare for a next count. As a result, the total number of magnets required in the system can be reduced, and the probability of failing to reset the Wiegand wire can be lowered.
1. A sensor comprising:
a detector comprised of a Wiegand wire having a plurality of states, the Wiegand wire configured to change between a first one of the states where the Wiegand wire outputs a pulse of electricity when the Wiegand wire senses a magnetic flux density of a magnetic field of a first polarity, and a second one of the states where the Wiegand wire resets when the Wiegand wire senses a magnetic flux density of a magnetic field of a second polarity;
a plurality of first magnets movable relative to the Wiegand wire, the plurality of the first magnets spaced apart from one another, and each first magnet outputting a magnetic field of the first polarity having a flux density great enough to trigger the Wiegand wire to output the pulse of electricity when the Wiegand wire senses the magnetic field of the first magnet; and
a second magnet having a fixed position relative to the Wiegand wire, the second magnet outputting a magnetic field of the second polarity having a flux density great enough to reset the Wiegand when the Wiegand wire senses the magnetic field of the second magnet.
2. The sensor of claim 1 , wherein one of the plurality of the first magnets is disposed generally inline with the Wiegand wire and the second magnet when the magnetic field of the one of the plurality of the first magnets is sensed by the Wiegand wire.
3. The sensor of claim 1 , wherein one of the plurality of the first magnets is disposed on one side of the Wiegand wire and the second magnet is disposed on the other side of the Wiegand wire.
4. The sensor of claim 1 , wherein each one of the first magnets has a magnetic field flux density greater than the magnetic flux density of the second magnet.
5. The sensor of claim 4 , wherein one of the plurality of the first magnets is disposed generally inline with the Wiegand wire and the second magnet when the magnetic field of the one of the plurality of the first magnets is sensed by the Wiegand wire.
6. The sensor of claim 4 , wherein one of the plurality of the first magnets is disposed on one side of the Wiegand wire and the second magnet is disposed on the other side of the Wiegand wire.
7. The sensor of claim 4 , wherein the second magnet comprises a reset magnet that resets the Wiegand wire after outputting a pulse of electricity so the Wiegand wire can output another pulse of electricity after sensing the magnetic field of the reset magnet.
8. The sensor of claim 7 , wherein detector further comprises a pickup coil carrying the Wiegand wire.
9. The sensor of claim 4 , wherein the magnetic flux density of each one of the first magnets is at least 1000 Gauss.
10. The sensor of claim 4 , wherein the magnetic flux density of the second magnet is less than 200 Gauss.
11. The sensor of claim 1 , wherein the plurality of the first magnets is carried by an elongate generally straight track configured to move relative to the Wiegand wire.
12. The sensor of claim 11 , wherein the first magnets are equidistantly spaced apart along the elongate generally straight track.
13. The sensor of claim 1 , wherein the plurality of the first magnets is carried by a track configured to rotate relative to the Wiegand wire.
14. The sensor of claim 13 , wherein the first magnets are equidistantly spaced apart along the track.
15. The sensor of claim 13 , wherein the track comprises a circular disk.
16. The sensor of claim 15 , wherein the first magnets are spaced apart and disposed adjacent or along an outer radial periphery of the circular disk.
17. The position sensor of claim 1 , wherein the Wiegand wire and the second magnet are disposed onboard an integrated circuit having the form of one of a single inline package (SIP), a dual inline package (DIP), a quadruple inline package (QIP), a zig-zag inline package (ZIP), a molded DIP (MDIP), or a plastic DIP (PDIP).
18. The sensor of claim 1 , further comprising a pair of Hall sensors disposed between the Wiegand wire and the plurality of the first magnets, the plurality of the first magnets movable relative to the pair of the Hall sensors, and the pair of the Hall sensors configured for sensing the magnetic field of an adjacent one of the plurality of the first magnets during movement of the plurality of the first magnets relative to the pair of the Hall sensors and the Wiegand wire.
19. The sensor of claim 1 , further comprising a pair of Hall sensors with one of the Hall sensors disposed on one side of the Wiegand wire and the other one of the Hall sensors disposed on the other side of the Wiegand wire, the plurality of the first magnets movable substantially in unison relative to the pair of the Hall sensors, and the pair of the Hall sensors configured for sensing the magnetic field of an adjacent one of the plurality of the first magnets disposed adjacent the Wiegand wire during movement of the plurality of the first magnets relative to the pair of the Hall sensors and the Wiegand wire.
20. The sensor of claim 1 , further comprising a pair of Hall sensors disposed adjacent the Wiegand wire and a processor in communication with the Wiegand wire and the pair of the Hall sensors, and wherein the Wiegand wire, the pair of the Hall sensors and the second magnet comprise an integrated circuit.
21. The sensor of claim 20 , wherein the integrated circuit comprises one of a single inline package (SIP), a dual inline package (DIP), a quadruple inline package (QIP), a zig-zag inline package (ZIP), a molded DIP (MDIP), or a plastic DIP (PDIP).