IP Library › Granted Patent US 11,543,308
Granted Patent B2
US 11,543,308 · App. 16/650,963 · Granted Jan 3, 2023

Strain gauge

Inventors: Akiyo Yuguchi (Shizuoka, JP); Aya Ono (Shizuoka, JP); Eiji Misaizu (Kanagawa, JP)
Assignee: MINEBEA MITSUMI Inc.
G01L1/2287
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Quick Facts
Patent No.
US 11,543,308
App. No.
16/650,963
Granted
Jan 3, 2023
Kind
B2
Abstract

A strain gauge includes a flexible substrate; a resistor formed of material including at least one from among chromium and nickel, on or above the substrate; and electrodes electrically coupled to the resistor. Each electrode includes a terminal section extending from a corresponding end portion from among end portions of the resistor; a first metallic layer formed of copper, a copper alloy, nickel, or a nickel alloy, on or above the terminal section; and a second metallic layer formed of material having better solder wettability than the first metallic layer, on or above the first metallic layer.

Claims (44)

1. A strain gauge comprising:

a flexible resin substrate;

a functional layer formed of a metal, an alloy, or a metal compound, directly on one surface of the substrate, the functional layer promoting crystal growth of a resistor;

the resistor formed of a film that includes Cr, CrN, and Cr 2 N and into which an element included in the functional layer is diffused, the resistor being provided on one surface of the functional layer, and the film of the resistor being formed with alpha-chromium as a main component; and

electrodes electrically coupled to the resistor,

wherein a gauge factor of the strain gauge is 10 or more, and

wherein each electrode includes:

a terminal section extending from a corresponding end portion from among end portions of the resistor;

a first metallic layer formed of copper, a copper alloy, nickel, or a nickel alloy, on or above the terminal section; and

a second metallic layer formed of material having better solder wettability than the first metallic layer, on or above the first metallic layer, and

wherein the functional layer including the element that is diffused into the film of the resistor defines a growth face of the alfa-chromium of the resistor.

2. A strain gauge comprising:

a flexible resin substrate;

a functional layer formed of a metal, an alloy, or a metal compound, directly on one surface of the substrate, the functional layer promoting crystal growth of a resistor;

the resistor formed of a film that includes Cr, CrN, and Cr 2 N and into which an element included in the functional layer is diffused, the resistor being provided on one surface of the functional layer, and the film of the resistor being formed with alpha-chromium as a main component; and

electrodes electrically coupled to the resistor,

wherein a temperature coefficient of resistance of the strain gauge is in a range of from −1000 ppm/° C. to +1000 ppm/° C., and

wherein each electrode includes:

a terminal section extending from a corresponding end portion from among end portions of the resistor;

a first metallic layer formed of copper, a copper alloy, nickel, or a nickel alloy, on or above the terminal section; and

a second metallic layer formed of material having better solder wettability than the first metallic layer, on or above the first metallic layer, and

wherein the functional layer including the element that is diffused into the film of the resistor defines a growth face of the alfa-chromium of the resistor.

3. A strain gauge comprising:

a flexible resin substrate;

a functional layer formed of a metal, an alloy, or a metal compound, directly on one surface of the substrate, the functional layer promoting crystal growth of a resistor;

the resistor formed of a film including Cr, CrN, Cr 2 N, on one surface of the functional layer, the film of the resistor being formed with alpha-chromium as a main component; and

electrodes electrically coupled to the resistor,

wherein each electrode includes:

a terminal section extending from a corresponding end portion from among end portions of the resistor;

a first metallic layer formed of copper, a copper alloy, nickel, or a nickel alloy, on or above the terminal section; and

a second metallic layer formed of material having better solder wettability than the first metallic layer, on or above the first metallic layer, and

wherein the functional layer including the element that is diffused into the film of the resistor defines a growth face of the alfa-chromium of the resistor.

4. The strain gauge according to claim 1 , wherein the first metallic layer is an electrolytically plated layer.

5. The strain gauge according to claim 1 , wherein the second metallic layer directly or indirectly covers an upper surface and side surfaces of the first metallic layer.

6. The strain gauge according to claim 1 , wherein the first metallic layer has a thickness of 1 μm or more.

7. The strain gauge according to claim 6 , wherein the first metallic layer has a thickness of 3 μm or more.

8. The strain gauge according to claim 1 , wherein the functional layer includes one or more metals selected from the group consisting of Cr, Ti, V, Nb, Ta, Ni, Y, Zr, Hf, Si, C, Zn, Cu, Bi, Fe, Mo, W, Ru, Rh, Re, Os, Ir, Pt, Pd, Ag, Au, Co, Mn, and Al; an alloy of any metals from among the group; or a compound of any metal from among the group.

9. The strain gauge according to claim 1 , wherein the functional layer includes one or more metals selected from the group consisting of Cr, V, Nb, Ta, Ni, Y, Hf, C, Zn, Bi, Fe, Mo, W, Ru, Rh, Re, Os, Ir, Pt, Pd, Ag, Au, Co, and Mn; an alloy of any metals from among the group; or a compound of any metal from among the group.

10. The strain gauge according to claim 8 , wherein the functional layer further includes one metal compound selected from the group consisting of TiN, TaN, Si 3 N 4 , TiO 2 , Ta 2 O 5 , and SiO 2 .

11. The strain gauge according to claim 8 , wherein the functional layer further includes one metal compound selected from the group consisting of TiN, TaN, Si 3 N 4 , and Ta 2 O 5 .

12. The strain gauge according to claim 8 , wherein the functional layer further includes one alloy selected from the group consisting of FeCr, TiAl, FeNi, NiCr, and CrCu.

13. The strain gauge according to claim 1 , wherein the functional layer protects the resistor from oxidation; suppresses movement of oxygen and moisture present in the substrate into the resistor; and/or improves adhesion between the substrate and the resistor.

14. The strain gauge according to claim 1 , wherein the functional layer is patterned in a same planar shape as the resistor.

15. The strain gauge according to claim 1 , wherein the functional layer has a thickness of from 1 nm to 100 nm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 7, 2022
From: YUGUCHI, AKIYO; ONO, AYA; MISAIZU, EIJI
To: MINEBEA MITSUMI INC.
Reel/Frame 059529/0440 →
Priority Claims (2)
JP JP2017-191823 · Sep 29, 2017 · national
JP JP2018-052421 · Mar 20, 2018 · national
Continuity (1)
Related Publication 20200271533A1 · Aug 27, 2020
Cited By (3)
US 12,306,053 US 12,331,787 US 12,613,088