IP Library › Granted Patent US 11,545,665
Granted Patent B2
US 11,545,665 · App. 16/900,268 · Granted Jan 3, 2023

Carbon-polymer complex

Inventors: Seiichiro Tabata (Tokyo, JP); Shinichiro Yamada (Tokyo, JP); Masayoshi Kanno (Tokyo, JP); Tsutomu Noguchi (Tokyo, JP); Takeshi Horie (Tokyo, JP)
Assignee: Sony Corporation
H01M4/587B01J20/20B01J20/28033B01J20/28059B01J20/28061B01J20/28071C01B32/00C01B32/30C01B32/318C01B32/336H01G11/24H01G11/34H01M4/583C01P2006/12C01P2006/14H01M10/0525H01M2004/021H01M2004/027H01M2220/30Y02E60/13
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Quick Facts
Patent No.
US 11,545,665
App. No.
16/900,268
Granted
Jan 3, 2023
Kind
B2
Abstract

A carbon-polymer complex is provided and includes a porous carbon material and a binder, wherein the porous carbon material includes a material obtained from carbonization of a raw material including rice husk, the raw material having a silicon content of at least 5 wt %, the raw material is heat treated before carbonization, and the raw material is treated by an alkali treatment after carbonization to reduce the silicon content, the porous carbon material having a specific surface area of at least 10 m 2 /g as measured by the nitrogen BET method, a pore volume of at least 0.1 cm 3 /g as measured by the BJH method and MP method, and an R value of 1.5 or greater, wherein the porous carbon material includes mesopores having pore sizes from 2 nm to 50 nm and obtained from the alkali treatment of the raw material after carbonization, the porous carbon material further includes macropores and micropores.

Claims (18)

1. A carbon-polymer complex comprising:

a porous carbon material and a binder,

wherein the porous carbon material includes a material obtained from carbonization of a raw material including rice husk, the raw material having a silicon content of at least 5 wt %, the raw material is heat treated before carbonization, and the raw material is treated by an alkali treatment after carbonization to reduce the silicon content, the porous carbon material having a specific surface area of at least 10 m 2 /g as measured by the nitrogen BET method, a pore volume of at least 0.1 cm 3 /g as measured by the BJH method and MP method, and an R value of 1.5 or greater,

wherein the porous carbon material includes mesopores having pore sizes from 2 nm to 50 nm and obtained from the alkali treatment of the raw material after carbonization, the porous carbon material further includes macropores and micropores,

the R value is expressed as R=B/A, the A referring to an intensity at an intersection between the baseline of a diffraction peak of the (002) plane as obtained based on powdery X-ray diffractometry of the porous carbon material and a perpendicular line downwardly drawn from the diffraction peak of the (002) plane, and the B referring to the intensity of the diffraction peak of the (002) plane.

2. The carbon-polymer complex of claim 1 , wherein the binder comprises carboxynitrocellulose.

3. The carbon-polymer complex of claim 1 , wherein the carbon-polymer complex is in a form of a sheet-shaped member.

4. The carbon-polymer complex of claim 3 further comprising a support member supporting the sheet-shaped member thereon.

5. The carbon-polymer complex of claim 4 , wherein the support member comprises nonwoven fabrics holding the sheet-shaped member therebetween.

6. The carbon-polymer complex of claim 1 comprising magnesium in an amount of at least 0.01 wt % and at most 3 wt %, potassium in an amount of at least 0.01 wt % and at most 3 wt %, and calcium in an amount of at least 0.05 wt % and at most 3 wt %.

7. The carbon-polymer complex of claim 1 , wherein the porous carbon material has a specific surface area of at least 50 m 2 /g as measured by the nitrogen BET method.

8. The carbon-polymer complex of claim 1 , wherein the porous carbon material has a specific surface area of at least 100 m 2 /g as measured by the nitrogen BET method.

9. The carbon-polymer complex of claim 1 , wherein the porous carbon material has a specific surface area of at least 400 m 2 /g as measured by the nitrogen BET method.

10. The carbon-polymer complex of claim 1 , wherein the specific surface area of the porous carbon material is up to 1500 m 2 /g as measured by the nitrogen BET method.

11. An adsorbent comprising the carbon-polymer complex of claim 1 .

12. The adsorbent of claim 11 , wherein the adsorbent is capable of adsorbing creatinine, alizarin cyanine green, lysozyme, albumin, an organic substance having a number average molecular weight of 1×10 3 to 1×10 4 , and combinations thereof.

13. An adsorbing sheet comprising the carbon-polymer complex of claim 1 .

14. An anti-pollinosis mask provided with an adsorbent comprising the carbon-polymer complex of claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2020
From: TABATA, SEIICHIRO; YAMADA, SHINICHIRO; KANNO, MASAYOSHI; NOGUCHI, TSUTOMU; HORIE, TAKESHI
To: SONY CORPORATION
Reel/Frame 052929/0664 →
Priority Claims (2)
JP 2007-098421 · Apr 4, 2007 · national
JP 2008-059052 · Mar 10, 2008 · national
Continuity (2)
Continuation 12308161
Related Publication 20200313187A1 · Oct 1, 2020