IP Library Granted Patent US 11,548,029
Granted Patent B2
US 11,548,029 · App. 16/650,495 · Granted Jan 10, 2023

Multilayer coating film forming method

Inventors: Tatsuo Kuramochi (Kanagawa, JP); Hirokazu Okazaki (Kanagawa, JP); Nobuhiko Narita (Kanagawa, JP); Ryuji Nonaka (Kanagawa, JP); Keiichi Okamoto (Kanagawa, JP); Kouji Teramoto (Kanagawa, JP); Takakazu Yamane (Kanagawa, JP)
Assignee: KANSAI PAINT CO., LTD.
B05D5/067B05D1/36B05D3/0254B05D7/572C09D5/002C09D5/29C09D7/62C09D7/70C09D133/066C09D175/04
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Quick Facts
Patent No.
US 11,548,029
App. No.
16/650,495
Granted
Jan 10, 2023
Kind
B2
Abstract

Provided is a method for forming a multilayer coating film including the following steps (1) to (4): (1) applying a base paint (X) to a substrate to form a base coating film; (2) applying a specific effect pigment dispersion (Y) to the base coating film formed in step (1) to form an effect coating film with a specific dry film thickness; (3) applying a clear paint (Z) to the effect coating film formed in step (2) to form a clear coating film; and (4) heating the uncured base coating film, the uncured effect coating film, and the uncured clear coating film formed in steps (1) to (3) to simultaneously cure these three coating films.

Claims (16)

1. A method for forming a multilayer coating film comprising the following steps (1) to (4):

(1) applying a base paint (X) to a substrate to form a base coating film, wherein a lightness L* value in an L*a*b* color space of the base coating film, based on light that is illuminated at an angle of 45 degrees with respect to the base coating film and that is received at an angle of 45 degrees deviated from the specular reflection light, is 60 to 99,

(2) applying an effect pigment dispersion (Y) to the base coating film formed in step (1) to form an effect coating film with a thickness of 0.01 to 5 μm as a dry film thickness,

(3) applying a clear paint (Z) to the effect coating film formed in step (2) to form a clear coating film, and

(4) heating the uncured base coating film, the uncured effect coating film, and the uncured clear coating film formed in steps (1) to (3) to simultaneously cure these three coating films;

wherein the effect pigment dispersion (Y) contains an aluminum flake pigment (A), light-scattering particles (B), a hydroxy-containing acrylic resin (C), and water.

2. The method for forming a multilayer coating film according to claim 1 , wherein the aluminum flake pigment (A) is a vapor-deposition aluminum flake pigment.

3. The method for forming a multilayer coating film according to claim 1 , wherein the light-scattering particles (B) are at least one member selected from the group consisting of titanium oxide, mica, silica, baryta, and glass.

4. The method for forming a multilayer coating film according to claim 1 , wherein the effect pigment dispersion (Y) further contains a surface adjusting agent (D).

5. The method for forming a multilayer coating film according to claim 1 , wherein the effect pigment dispersion (Y) further contains a rheology control agent (E).

6. The method for forming a multilayer coating film according to claim 1 , wherein the solids content of the effect pigment dispersion (Y) at the time the effect pigment dispersion (Y) is applied is adjusted to 0.1 to 25.0 mass %.

7. The method for forming a multilayer coating film according to claim 1 , wherein the clear paint (Z) is a two-component clear paint that contains a hydroxy-containing resin and a polyisocyanate compound.

8. The method for forming a multilayer coating film according to claim 1 , wherein

the lightness L*15 is within the range of 100 to 150, the lightness L*15 being based on spectral reflectance of light illuminated at an angle of 45 degrees with respect to the obtained multilayer coating film and received at an angle of 15 degrees deviated from specular reflection light; and

the lightness L*110 is within the range of 50 to 90, the lightness L*110 being based on spectral reflectance of light illuminated at an angle of 45 degrees with respect to the obtained multilayer coating film and received at an angle of 110 degrees deviated from specular reflection light.

9. The method for forming a multilayer coating film according to claim 1 , wherein the light-scattering particles (B) include titanium oxide.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2022
From: NONAKA, RYUJI; OKAMOTO, KEIICHI; TERAMOTO, KOUJI; YAMANE, TAKAKAZU
To: KANSAI PAINT CO., LTD.
Reel/Frame 061923/0663 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2020
From: KURAMOCHI, TATSUO; OKAZAKI, HIROKAZU; NARITA, NOBUHIKO
To: KANSAI PAINT CO., LTD.
Reel/Frame 052412/0008 →
Priority Claims (1)
JP JP2017-191055 · Sep 29, 2017 · national
Continuity (1)
Related Publication 20200306794A1 · Oct 1, 2020