IP Library Granted Patent US 11,549,016
Granted Patent B2
US 11,549,016 · App. 16/831,119 · Granted Jan 10, 2023

Hybrid crude oil and methods of making the same using petroleum-based waste stream products

Inventors: Stojan Kotefski (Bloomingdale, NJ); Michael Paul Fitzpatrick (Bloomingdale, NJ); Nikola Michael Kotevski (Bloomingdale, NJ); Michael Kenwood Fitzpatrick (Butler, NJ)
C08L91/00C08L95/00C08L2555/34
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,549,016
App. No.
16/831,119
Granted
Jan 10, 2023
Kind
B2
Abstract

A hybrid crude oil and methods of making the same using man-made or natural petroleum-based waste stream products. The hybrid crude oil is composed of an oil-based solution and petroleum-based coatings that were extracted from a petroleum-containing material. This hybrid crude oil is created by elevating the temperature of the oil-based solution to or above an elevated temperature, i.e., the melting or phase-change temperature of the petroleum-based coating so that it can become liquified and dissolve into the oil-based solution and create the hybrid crude oil. The petroleum-containing material is submerged into the heated oil-based solution to cause the petroleum-based coatings to dissolve into the heated oil-based solution at the elevated temperature. The liquid oil-based solution at the elevated temperature creates an environmental seal to the petroleum-based coatings to protect them from burning, carburizing, or degrading, until the liquid oil-based solution is capable of providing the necessary thermal energy for the phase change of the petroleum-based coating from a solid state to a liquid state. At which time, the petroleum-based coatings safely phase-changes into a liquid and dissolves into the oil-based solution, creating the hybrid crude oil.

Claims (31)

1. A hybrid crude oil made from a petroleum-containing material, the hybrid crude oil comprising:

a liquid solution of:

a liquid oil-based solution; and

a liquified petroleum-based coating that dissolved in the oil-based solution;

wherein the petroleum-containing material comprises at least one mineral that is coated with the petroleum-based coating;

wherein the petroleum-based coating contains a variety of entrapped carbon chain molecules;

wherein the petroleum-based coating is liquified by submersion into the oil-based solution that is heated at approximately an elevated temperature of the petroleum-based coating so as to cause the petroleum-based coating to phase-change from a solid state to a liquid state and to dissolve in the heated oil-based solution, resulting in the release of the entrapped carbon chain molecules of the liquified petroleum-based coating into the heated oil-based solution, and the transformation of the oil-based solution into the hybrid crude oil.

2. The hybrid crude oil of claim 1 , wherein the liquid oil-based solution does not act as a solvent for the petroleum-based coating at ambient temperatures.

3. The hybrid crude oil of claim 2 , wherein the liquid oil-based solution acts as a solvent for the petroleum-based coating at a temperature at approximately the elevated temperature of the petroleum-based coating.

4. The hybrid crude oil of claim 1 , wherein the petroleum-based coating within the petroleum-containing material originates from any one or more of man-made and natural waste streams.

5. The hybrid crude oil of claim 4 , wherein the man-made waste streams with the petroleum-based coating include any one or more of: asphalt pavement or millings, asphalt roofing shingles, roofing paper, patch mix material, roofing tar, surface texture material.

6. The hybrid crude oil of claim 4 , wherein the natural waste streams include any one or more of: tar sands, oil sands, shale, and contaminated soils.

7. The hybrid crude oil of claim 4 , wherein the hybrid crude oil creates a unique formulation based on the type of the petroleum-containing material being used.

8. The hybrid crude oil of claim 1 , wherein the hybrid crude oil is a solution that is refinable using a petroleum refinery distillation process.

9. The hybrid crude oil of claim 1 , wherein the liquid oil-based solution is selected from a petroleum-based liquid that can be elevated to a temperature of approximately 300° F. to 400° F. to provide an environmental seal to the entrapped carbon chain molecules of the liquified petroleum-based coating as the petroleum-based coating phase-changes to a liquid and dissolves into the oil-based solution to create the hybrid crude oil.

10. The hybrid crude oil of claim 9 , wherein the petroleum-based liquid composition selection includes virgin, recycled, or used motor oil, greases, waxes, vegetable oils, vegetable fats, and animal fats.

11. The hybrid crude oil of claim 9 , wherein the petroleum-based liquid includes any one or more of: used motor oil, used cutting fluid, used grease, used vegetable oil, used vegetable fats, and used animal fats.

12. The hybrid crude oil of claim 9 , wherein the used waste stream materials of used motor oil, used cutting fluids, and used grease have a metallic content that aids in the thermal conductivity and heat transfer rate from the liquid oil-based solution to the petroleum-based coating during immersion, and reduces the potential of degradation of the petroleum-based coating as the petroleum-containing material is submerged into the liquid oil-based solution.

13. The hybrid crude oil of claim 12 , wherein the metallic content is inherently contained within the used waste stream materials.

14. The hybrid crude oil of claim 1 , further comprising metallic particulates that are added to the liquid oil-based solution to aid in the thermal conductivity and heat transfer rate of the liquid oil-based solution.

15. The hybrid crude oil of claim 1 , wherein the liquid oil-based solution is selected from any one or more of: virgin, recycled, and used petroleum-based liquids.

16. The hybrid crude oil of claim 15 , wherein the liquid oil-based solution includes any one or more of virgin, recycled, or used: motor oil, cutting fluid, cutting fluid, grease, and paraffin wax.

17. The hybrid crude oil of claim 15 , wherein the liquid oil-based solution includes a non-petroleum-based liquid composed of virgin, recycled, and used: vegetable oil, cooking oil, vegetable fat, animal fat, and wax.

18. The hybrid crude oil of claim 1 , wherein upon dissolution of the petroleum-based coating into the liquid oil-based solution, the mixture of the liquid oil-based solution and petroleum-based coating remains in a liquid state at elevated or ambient temperatures.

19. A hybrid crude oil made from a petroleum-containing material that includes a petroleum-based coating, using a process comprising:

heating a liquid oil-based solution to a temperature of approximately an elevated temperature of the petroleum-based coating;

wherein the petroleum-based coating is solid at ambient temperature;

wherein the petroleum-containing material comprises a mineral that is coated with the petroleum-based coating;

wherein the petroleum-based coating contains a variety of entrapped carbon chain molecules; and

liquifying the petroleum-based coating by submerging the petroleum-containing material containing the solid petroleum-based coating into the heated the liquid oil-based solution so that the solid petroleum-based coating melts or phase-changes to a liquid at approximately the elevated temperature, so as to cause the liquified petroleum-based coating to dissolve into the heated liquid oil-based solution, resulting in the release of the entrapped carbon chain molecules of the liquified petroleum-based coating into the heated oil-based solution, and the transformation of the oil-based solution into hybrid crude oil.

20. The hybrid crude oil of claim 19 , wherein the liquification of the petroleum-based coating continues until a desired concentration of carbon chain molecules that are dissolved in the heated liquid oil-based solution is reached.

Continuity (4)
Continuation In Part 15983886 · May 18, 2018
Continuation In Part 15355487 · Nov 18, 2016
Continuation In Part 15395298 · Dec 30, 2016
Related Publication 20200224032A1 · Jul 16, 2020