IP Library › Granted Patent US 11,549,354
Granted Patent B2
US 11,549,354 · App. 16/294,807 · Granted Jan 10, 2023

Methods for real-time optimization of drilling operations

Inventors: Enrique Zarate Losoya (College Station, TX); Samuel F. Noynaert (College Station, TX); Ibrahim S. El-sayed (College Station, TX); Tyrell A. Cunningham (College Station, TX); Eduardo Gildin (College Station, TX)
Assignee: The Texas A&M University System
E21B44/00E21B7/04E21B41/0099E21B49/003E21B21/08
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Quick Facts
Patent No.
US 11,549,354
App. No.
16/294,807
Granted
Jan 10, 2023
Kind
B2
Abstract

In some examples, a method performed by a drilling rig control center, includes receiving raw data for a first time segment, the raw data related to a drilling operation. In addition, the method includes deriving first drilling state measurements based on the raw data of the first time segment. Further, the method includes deriving first formation state measurements based on the raw data of the first time segment. The method also includes correlating the first derived drilling and formation state measurements of the first time segment with a second derived drilling and formation state measurements of a second time segment. Still further, the method includes generating a control response based on the correlation.

Claims (36)

1. A method performed by a drilling rig control center, comprising:

receiving raw data for a first time segment, wherein the raw data comprises data related to a drill string or a drill bit;

deriving first drilling state data, including a first mechanical specific energy value, based on the raw data of the first time segment;

deriving first formation state data based on the raw data of the first time segment, wherein the formation state data comprises information pertaining to the formation;

correlating the first derived drilling state data and the first derived formation state data of the first time segment with second derived drilling state data and second derived formation state data of a second time segment, wherein the second derived drilling state data includes a second mechanical specific energy value derived from raw data of the drilling operation of the second time segment;

and implementing a control response based on the correlation, wherein the control response automatically changes a direction of drilling of a well.

2. The method of claim 1 , wherein the raw data comprises real-time sensor data related to the drilling operation.

3. The method of claim 1 , further comprising deriving the first drilling state data and the first formation state data using a trained system.

4. The method of claim 3 , further comprising classifying, using the trained system, the first drilling state data and the first formation state data.

5. The method of claim 1 , further comprising filtering the raw data before deriving the first drilling state data and the first formation state data.

6. The method of claim 1 , wherein the control response provides an indication to improve drilling parameters of the drilling operation.

7. The method of claim 1 , wherein the control response provides an indication to change a drilling direction of a well.

8. A method for real-time improvement of a drilling operation, comprising:

receiving raw data of the drilling operation, wherein the raw data comprises data related to a drill string or a drill bit;

extrapolating rock strata data for a location of the drilling operation by providing the raw data to the trained system;

comparing the extrapolated mechanical specific energy data with previously-stored mechanical specific energy data extrapolated from previous raw data of the drilling operation;

comparing the extrapolated first rock strata data with previously stored rock strata data extrapolated from previous raw data of the drilling operation;

and implementing a control response based on the comparisons, wherein the control response automatically changes a direction of drilling of a well.

9. The method of claim 8 , wherein the control response provides an indication to change drilling parameters of the drilling operation.

10. The method of claim 9 , further comprising providing the indication to change drilling parameters of the drilling operation via a display unit.

11. The method of claim 8 , further comprising classifying, by the trained system, the mechanical specific energy data and the rock strata data.

12. The method of claim 8 , further comprising periodically re-training the trained system using the raw data.

13. The method of claim 8 , further comprising receiving the raw from a measurement-while-drilling sensor or a logging-while-drilling sensor.

14. A system, comprising:

a sensor data receiver unit configured to receive raw data for a first time segment, wherein the raw data comprises data related to a drill string or a drill bit;

a memory configured to store instructions to implement a trained system;

and a processor coupled to the memory and to the sensor data receive unit, wherein the instructions, when executed by the processor, cause the processor to be configured to:

derive first drilling state data, including a first mechanical specific energy value, based on the raw data of the first time segment;

derive first formation state data based on the raw data of the first time segment;

correlate the first derived drilling state data and the first derived formation state data of the first time segment with second derived drilling state data and second derived formation state data of a second time segment, wherein the second derived drilling state data includes a second mechanical specific energy value derived from raw data of the drilling operation of the second time segment;

and implement a control response based on the correlation, wherein the control response automatically changes a direction of drilling of a well.

15. The method of claim 1 , wherein the formation state data comprises one or more selected from the group consisting of: rock type, lithology, porosity, permeability, and temperature.

16. The method of claim 1 , wherein the formation state data comprises an inference of rock strata and a probability of correctness of the inference.

17. The method of claim 1 , wherein the raw data comprises a weight on the drill bit, a torque on the drill bit, a depth of the drill bit, data related to a bending movement of the drill bit, a number of rotations per minute (RPM), or combinations thereof.

18. The method of claim 8 , wherein the raw data comprises a weight on the drill bit, a torque on the drill bit, a depth of the drill bit, data related to a bending movement of the drill bit, a number of rotations per minute (RPM), or combinations thereof.

19. The system of claim 14 , wherein the raw data comprises a weight on the drill bit, a torque on the drill bit, a depth of the drill bit, data related to a bending movement of the drill bit, a number of rotations per minute (RPM), or combinations thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2019
From: ZARATE LOSOYA, ENRIQUE; NOYNAERT, SAMUEL F.; EL-SAYED, IBRAHIM S.; CUNNINGHAM, TYRELL A.; GILDIN, EDUARDO
To: THE TEXAS A&M UNIVERSITY SYSTEM
Reel/Frame 048668/0264 →
Continuity (2)
Provisional Application 62639366 · Mar 6, 2018
Related Publication 20190277130A1 · Sep 12, 2019