IP Library › Granted Patent US 11,550,289
Granted Patent B2
US 11,550,289 · App. 16/469,072 · Granted Jan 10, 2023

Tool system

Inventors: Kazuo Dobashi (Osaka, JP); Yukio Okada (Osaka, JP)
Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
G05B19/182B25B23/14B25F5/02G05B19/418B25B21/02B25B23/1475G05B2219/37095Y02P90/02Y02P90/30
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Quick Facts
Patent No.
US 11,550,289
App. No.
16/469,072
Granted
Jan 10, 2023
Kind
B2
Abstract

An object of the present invention is to provide a tool system allowing a tool to be controlled on a work object basis before the work is started. A tool system includes a portable tool and an identification unit. The tool includes a driving unit to operate with power supplied from a battery pack. The identification unit identifies, by a contactless method, a current work object, to which the tool is set in place, out of a plurality of work objects.

Claims (54)

1. A tool system comprising:

a portable tool including a driving unit, the driving unit being configured to operate with power supplied from a power source;

an identification unit configured to identify, by a contactless method, a current work object, on which the tool is set in place, out of a plurality of work objects and

a tool-end control unit configured to, when finding the current work object, identified by the identification unit, is not conforming to a reference working procedure in terms of a working process step for the current work object, perform a predetermined type of processing which is different from processing a work for the current work object.

2. The tool system of claim 1 , wherein

the predetermined type of processing includes processing in which the tool-end control unit deactivates the driving unit.

3. The tool system of claim 1 , wherein

the tool includes a worker notification unit configured to send a notification to a worker, and

the predetermined type of processing includes processing in which the tool-end control unit makes the worker notification unit send the notification.

4. The tool system of claim 1 , wherein

the tool includes a device notification unit configured to send a notification to an external device, and

the predetermined type of processing includes processing in which the tool-end control unit makes the device notification unit send the notification.

5. The tool system of claim 1 , wherein

the tool-end control unit is configured to, when finding that objects corresponding to the current work object identified by the identification unit have been changed from a first object into a second object requiring a different working process from the first object, change the reference working procedures from a first reference working procedure for the first object into a second reference working procedure for the second object.

6. The tool system of claim 5 , wherein

the tool-end control unit is configured to, when changing the reference working procedures from the first reference working procedure into the second reference working procedure, define the working process step for the current work object to be the first working process step according to the second reference working procedure.

7. The tool system of claim 1 , comprising:

a transmission unit configured to transmit a wireless signal; and

a reception unit configured to receive the wireless signal transmitted from the transmission unit, wherein

the tool includes either the transmission unit or the reception unit, and

the identification unit is configured to identify the current work object based on reception information about reception of the wireless signal at the reception unit.

8. The tool system of claim 1 , further comprising:

an image capturing unit provided for the tool and configured to generate a captured image; and

an image storage unit configured to store a plurality of reference images associated with the plurality of work objects, wherein

the identification unit includes an image processing unit configured to perform image processing by comparing the captured image generated by the image capturing unit with a plurality of reference images and identify an actually shot work object as the current work object, the actually shot work object being a work object, shot in the captured image, out of the plurality of work objects.

9. The tool system of claim 8 , wherein

the image storage unit and the image processing unit are provided for the tool.

10. The tool system of claim 8 , further comprising a processor provided with the image storage unit and the image processing unit, wherein

the tool includes a communications unit configured to transmit the captured image to the processor.

11. The tool system of claim 8 , wherein

the tool includes a notification unit configured to send a notification when the image processing unit identifies the actually shot work object.

12. The tool system of claim 8 , wherein

the image processing unit is configured to perform image processing in such a manner as to preferentially select, following a working procedure indicating an order of working process steps to be performed on the plurality of work objects, one reference image, corresponding to a work object to be processed in a forthcoming working process step, out of the plurality of reference images and compare the reference image selected with the captured image.

13. The tool system of any claim 8 , wherein

the tool is either a screwdriver or a wrench for use to perform work of attaching a plurality of fastening members onto the plurality of work objects, respectively, by turning the driving unit,

the tool system includes a target value storage unit configured to store a plurality of target values associated with the plurality of work objects, and

the tool further includes a driving control unit configured to control the driving unit by acquiring one target value, associated with the actually shot work object identified by the image processing unit, out of the plurality of target values such that a work value becomes a value based on the target value thus acquired.

14. The tool system of claim 13 , wherein

the tool includes a registration mode as an operation mode thereof,

the tool further includes a registration unit configured to perform image storage processing of making the image storage unit store the plurality of reference images when the operation mode of the tool is the registration mode and target value storage processing of making the target value storage unit store the plurality of target values,

the image storage processing includes making the image storage unit store, as the plurality of reference images, a plurality of still images generated by the image capturing unit by shooting the plurality of work objects, and

the target value storage processing includes making the target value storage unit store, as the plurality of target values, respective working settings defined when the plurality of fastening members are attached to the plurality of work objects.

15. The tool system of claim 13 , wherein

the tool further includes a decision unit configured to determine whether each of work values, generated when the plurality of fastening members are respectively attached to the plurality of work objects, is a normal one or not, and

the tool system includes a result storage unit configured to store respective decision results obtained by the decision unit for the plurality of work objects.

16. The tool system of any claim 13 , wherein

the image capturing unit is provided for the tool such that either a bit or socket attached to the tool falls within an image capturing range,

the image processing unit is configured to recognize, based on the captured image, a type of the bit or the socket, and

the driving control unit is configured to correct, according to the type of the bit or the socket recognized by the image processing unit, a target value associated with the actually shot work object and thereby control the driving unit such that the work value becomes equal to the target value thus corrected.

17. The tool system of claim 8 , wherein

the tool is either a screwdriver or a wrench for use to perform work of attaching a plurality of fastening members onto the plurality of work objects, respectively, by turning the driving unit,

the image capturing unit is provided for the tool such that either a bit or socket attached to the tool falls within an image capturing range,

the image processing unit recognizes, based on the captured image, a type of the bit or the socket, and

the tool further includes a driving control unit configured to control the driving unit such that a work value becomes a value corresponding to the type, recognized by the image processing unit, of the bit or the socket.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 6, 2026
From: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
To: NEXRA FIELD WORKS CO., LTD.
Reel/Frame 076114/0584 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2019
From: DOBASHI, KAZUO; OKADA, YUKIO
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 051098/0750 →
Priority Claims (2)
JP JP2016-256882 · Dec 28, 2016 · national
JP JP2017-184110 · Sep 25, 2017 · national
Continuity (1)
Related Publication 20190294138A1 · Sep 26, 2019