IP Library › Granted Patent US 11,552,330
Granted Patent B2
US 11,552,330 · App. 16/842,771 · Granted Jan 10, 2023

Electrode sheet for all-solid state secondary battery, all-solid state secondary battery, method of manufacturing electrode sheet for all-solid state secondary battery, and method of manufacturing all-solid state secondary battery

Inventors: Hiroaki Mochizuki (Kanagawa, JP); Masaomi Makino (Kanagawa, JP); Tomonori Mimura (Kanagawa, JP)
Assignee: FUJIFILM Corporation
H01M10/0562H01M4/0404H01M4/139H01M4/36H01M4/621H01M10/052H01M10/0585H01M2300/0068
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Quick Facts
Patent No.
US 11,552,330
App. No.
16/842,771
Filed
Apr 8, 2020
Granted
Jan 10, 2023
Kind
B2
Examiner
LEE, JAMES
Art Unit
1725
USPC
429/304
Abstract

Provided are an electrode sheet for an all-solid state secondary battery, an all-solid state secondary battery, a method of manufacturing an electrode sheet for an all-solid state secondary battery, and a method of manufacturing an all-solid state secondary battery. The electrode sheet for an all-solid state secondary battery includes a current collector, a primer layer, and an electrode active material layer in this order, in which the primer layer includes a binder (A), the electrode active material layer includes an inorganic solid electrolyte (B), an active material (C), and binder particles (D) having an average particle size of 1 nm to 10 μm and further includes the binder (A) on at least an adhesive interface side with the primer layer, and a crosslinked structure is not formed between the binder (A) and the inorganic solid electrolyte (B).

Claims (31)

1. An electrode sheet for an all-solid state secondary battery, the electrode sheet comprising a current collector, a primer layer, and an electrode active material layer in this order,

wherein the primer layer includes a binder (A 1 ),

the electrode active material layer includes an inorganic solid electrolyte (B) having ion conductivity of a metal belonging to Group 1 or Group 2 in the periodic table, an active material (C), and binder particles (D) having an average particle size of 1 nm to 10 μm and further includes a binder (A 2 ) on at least an adhesive interface side with the primer layer, the binder (A 1 ) and the binder (A 2 ) are made of a same material, and

a crosslinked structure is not formed between the binder (A 2 ) and the inorganic solid electrolyte (B), wherein

a Bet mass % is a ratio of a content of the binder (A 2 ) in an electrode active material layer ET to a total content of the binder (A 2 ) and the binder particles (D) in the electrode active material layer ET, a Bes mass % is a ratio of a content of the binder (A 2 ) in an electrode active material layer ES to a total content of the binder (A 2 ) and the binder particles (D) in the electrode active material layer ES, and (Bet mass %/Bes mass %)>1,

wherein the electrode active material layer is equally divided into ten sub layers in a thickness direction and the ten sub layers are represented by a to j layers, respectively, in order from a sub layer in contact with the primer layer, the electrode active material layer ET represents the a layer and the electrode active material layer ES represents a layer including the b to j layers.

2. The electrode sheet for an all-solid state secondary battery according to claim 1 ,

wherein a content of the binder (A 2 ) decreases from a side of the electrode active material layer facing the current collector toward a side of the electrode active material layer opposite to the current collector.

3. The electrode sheet for an all-solid state secondary battery according to claim 1 ,

wherein a Log P value of a dispersion medium that disperses the binder particles (D) and a Log P value of a solvent that dissolves the binder (A 2 ) are 0.5 or higher.

4. The electrode sheet for an all-solid state secondary battery according to claim 1 ,

wherein the binder particles (D) are polyamide particles, polyimide particles, polyurea particles, fluorine-containing resin particles, hydrocarbon resin particles, urethane resin particles, or acrylic resin particles.

5. The electrode sheet for an all-solid state secondary battery according to claim 1 ,

wherein a compound forming the binder (A 1 ) and the binder (A 2 ) is different from a compound forming the binder particles (D).

6. The electrode sheet for an all-solid state secondary battery according to claim 1 ,

wherein the binder (A 1 ) and the binder (A 2 ) are respectively a hydrocarbon resin.

7. The electrode sheet for an all-solid state secondary battery according to claim 1 ,

wherein the binder particles (D) have at least one in the following group of functional groups,

<Group of Functional Groups>

an acidic functional group, a basic functional group, a hydroxy group, a cyano group, an alkoxysilyl group, an aryl group, a heteroaryl group, and a hydrocarbon ring group in which three or more rings are fused.

8. The electrode sheet for an all-solid state secondary battery according to claim 1 ,

wherein the inorganic solid electrolyte (B) is a sulfide-based inorganic solid electrolyte.

9. The electrode sheet for an all-solid state secondary battery according to claim 1 ,

wherein the electrode active material layer is peeled off from the current collector, a peel strength is 60 N/m or higher.

10. An all-solid state secondary battery comprising:

the electrode sheet for an all-solid state secondary battery according to claim 1 .

11. A method of manufacturing the electrode sheet for an all-solid state secondary battery according to claim 1 , the method comprising:

a step of forming the primer layer on the current collector and forming the electrode active material layer on the primer layer,

wherein by transferring a part of the binder (A 1 ) in the primer layer to the electrode active material layer in the step, the electrode active material layer includes the binder (A 2 ) on at least an adhesive interface side with the primer layer.

12. A method of manufacturing an all-solid state secondary battery, the method comprising:

obtaining an electrode sheet for an all-solid state secondary battery using the method according to claim 11 and manufacturing an all-solid state secondary battery using the electrode sheet for an all-solid state secondary battery.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2020
From: MOCHIZUKI, HIROAKI; MAKINO, MASAOMI; MIMURA, TOMONORI
To: FUJIFILM CORPORATION
Reel/Frame 052397/0241 →
Priority Claims (1)
JP JP2017-198508 · Oct 12, 2017 · national
Continuity (2)
Continuation PCTJP2018037996 · Oct 11, 2018
Related Publication 20200235424A1 · Jul 23, 2020