Electrode sheet for all-solid state secondary battery, all-solid state secondary battery, method of manufacturing electrode sheet for all-solid state secondary battery, and method of manufacturing all-solid state secondary battery
Provided are an electrode sheet for an all-solid state secondary battery, an all-solid state secondary battery, a method of manufacturing an electrode sheet for an all-solid state secondary battery, and a method of manufacturing an all-solid state secondary battery. The electrode sheet for an all-solid state secondary battery includes a current collector, a primer layer, and an electrode active material layer in this order, in which the primer layer includes a binder (A), the electrode active material layer includes an inorganic solid electrolyte (B), an active material (C), and binder particles (D) having an average particle size of 1 nm to 10 μm and further includes the binder (A) on at least an adhesive interface side with the primer layer, and a crosslinked structure is not formed between the binder (A) and the inorganic solid electrolyte (B).
1. An electrode sheet for an all-solid state secondary battery, the electrode sheet comprising a current collector, a primer layer, and an electrode active material layer in this order,
wherein the primer layer includes a binder (A 1 ),
the electrode active material layer includes an inorganic solid electrolyte (B) having ion conductivity of a metal belonging to Group 1 or Group 2 in the periodic table, an active material (C), and binder particles (D) having an average particle size of 1 nm to 10 μm and further includes a binder (A 2 ) on at least an adhesive interface side with the primer layer, the binder (A 1 ) and the binder (A 2 ) are made of a same material, and
a crosslinked structure is not formed between the binder (A 2 ) and the inorganic solid electrolyte (B), wherein
a Bet mass % is a ratio of a content of the binder (A 2 ) in an electrode active material layer ET to a total content of the binder (A 2 ) and the binder particles (D) in the electrode active material layer ET, a Bes mass % is a ratio of a content of the binder (A 2 ) in an electrode active material layer ES to a total content of the binder (A 2 ) and the binder particles (D) in the electrode active material layer ES, and (Bet mass %/Bes mass %)>1,
wherein the electrode active material layer is equally divided into ten sub layers in a thickness direction and the ten sub layers are represented by a to j layers, respectively, in order from a sub layer in contact with the primer layer, the electrode active material layer ET represents the a layer and the electrode active material layer ES represents a layer including the b to j layers.
2. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein a content of the binder (A 2 ) decreases from a side of the electrode active material layer facing the current collector toward a side of the electrode active material layer opposite to the current collector.
3. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein a Log P value of a dispersion medium that disperses the binder particles (D) and a Log P value of a solvent that dissolves the binder (A 2 ) are 0.5 or higher.
4. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the binder particles (D) are polyamide particles, polyimide particles, polyurea particles, fluorine-containing resin particles, hydrocarbon resin particles, urethane resin particles, or acrylic resin particles.
5. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein a compound forming the binder (A 1 ) and the binder (A 2 ) is different from a compound forming the binder particles (D).
6. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the binder (A 1 ) and the binder (A 2 ) are respectively a hydrocarbon resin.
7. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the binder particles (D) have at least one in the following group of functional groups,
<Group of Functional Groups>
an acidic functional group, a basic functional group, a hydroxy group, a cyano group, an alkoxysilyl group, an aryl group, a heteroaryl group, and a hydrocarbon ring group in which three or more rings are fused.
8. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the inorganic solid electrolyte (B) is a sulfide-based inorganic solid electrolyte.
9. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the electrode active material layer is peeled off from the current collector, a peel strength is 60 N/m or higher.
10. An all-solid state secondary battery comprising:
the electrode sheet for an all-solid state secondary battery according to claim 1 .
11. A method of manufacturing the electrode sheet for an all-solid state secondary battery according to claim 1 , the method comprising:
a step of forming the primer layer on the current collector and forming the electrode active material layer on the primer layer,
wherein by transferring a part of the binder (A 1 ) in the primer layer to the electrode active material layer in the step, the electrode active material layer includes the binder (A 2 ) on at least an adhesive interface side with the primer layer.
12. A method of manufacturing an all-solid state secondary battery, the method comprising:
obtaining an electrode sheet for an all-solid state secondary battery using the method according to claim 11 and manufacturing an all-solid state secondary battery using the electrode sheet for an all-solid state secondary battery.