IP Library › Granted Patent US 11,557,931
Granted Patent B2
US 11,557,931 · App. 16/905,226 · Granted Jan 17, 2023

Stator with dual jig arrangement

Inventor: Yasushi Nishikuma (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H02K3/12B21D11/20H02K1/16H02K3/14H02K3/48H02K15/0056H02K15/085
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Quick Facts
Patent No.
US 11,557,931
App. No.
16/905,226
Granted
Jan 17, 2023
Kind
B2
Abstract

A stator for a rotary electric machine includes a stator coil configured such that a tip end of a conductor segment bent in a stator circumferential direction is joined to a tip end of another conductor segment in the same phase. A conductive material is exposed from the tip ends of the conductor segments, and a distance between the tip ends in different phases and adjacent to each other in the stator circumferential direction is larger than a distance between the tip ends in the same phase and adjacent to each other in the stator circumferential direction.

Claims (13)

1. A manufacturing apparatus for a stator of a rotary electric machine, the manufacturing apparatus comprising:

a jig configured to bend, in a stator-core circumferential direction, conductor segments projecting from stator-core axial end surfaces of slots of a stator core,

wherein the jig includes (i) a first jig configured to bend one conductor segment of the conductor segments in a same phase and adjacent to each other in the stator-core circumferential direction, and (ii) a second jig configured to bend an other conductor segment of the conductor segments,

wherein the second jig is configured to bend the other conductor segment at a same time as when the first jig bends the one conductor segment such that a tip end of the other conductor segment approaches a tip end of the one conductor segment;

wherein a width of the first jig in a circumferential direction is longer than a width of the second jig in the circumferential direction.

2. The manufacturing apparatus according to claim 1 , wherein

the second jig is movable in a circumferential direction independently of the first jig.

3. The manufacturing apparatus according to claim 1 ,

wherein the first jig includes a first protrusion configured to contact the tip end of the one conductor segment and the second jig includes a second protrusion configured to contact the tip end of the other conductor segment, and

wherein the first protrusion and the second protrusion have an annular shape.

4. The manufacturing apparatus according to claim 1 ,

wherein the first jig and the second jig overlap with each other in the circumferential direction and an axial direction, and

wherein the first jig and the second jig do no overlap with each other in a radial direction.

Priority Claims (1)
JP 2017-046464 · Mar 10, 2017 · national
Continuity (2)
Continuation 15914443 · Mar 7, 2018
Related Publication 20200321819A1 · Oct 8, 2020
Cited By (2)
US 12,244,193 US 12,348,096