IP Library › Granted Patent US 11,564,547
Granted Patent B2
US 11,564,547 · App. 16/536,815 · Granted Jan 31, 2023

Cleaning pad for an autonomous cleaning robot

Inventor: Brian Lucas (Marblehead, MA)
Assignee: iRobot Corporation
A47L11/4036A47L11/10A47L11/38
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,564,547
App. No.
16/536,815
Filed
Aug 9, 2019
Granted
Jan 31, 2023
Kind
B2
Art Unit
3723
USPC
15/228
Abstract

A cleaning pad includes a mounting surface disposed on a top side of the cleaning pad. The mounting surface is configured to provide a mechanical connection to an autonomous cleaning robot. The cleaning pad includes a first outer layer disposed on a bottom side of the cleaning pad, the first outer layer having a first coefficient of friction; and a second outer layer disposed on the bottom side of the cleaning pad, the second outer layer having a second coefficient of friction less than the first coefficient of friction.

Claims (46)

1. A cleaning pad for an autonomous cleaning robot, wherein the autonomous cleaning robot is for cleaning debris from a floor surface, the cleaning pad comprising:

a mounting surface disposed on a top side of the cleaning pad, the mounting surface configured to provide a mechanical connection to an autonomous cleaning robot;

a first outer layer disposed on a bottom side of the cleaning pad, the first outer layer having a first coefficient of friction between a material of the first outer layer and a material of the debris; and

a second outer layer disposed on the bottom side of the cleaning pad, the second outer layer having a second coefficient of friction between a material of the second outer layer and the material of the debris, wherein the second coefficient of friction is less than the first coefficient of friction, and wherein the second outer layer is positioned forward of the first outer layer in a configuration wherein the cleaning pad is attached to the autonomous cleaning robot, and

wherein the second coefficient of friction is less than a third coefficient of friction between the material of the debris and a material of the floor surface, and

wherein the cleaning pad is configured to mitigate the accumulation of debris underneath one or more sensors of the autonomous cleaning robot at or near a leading edge of the cleaning pad, and wherein during operation of the autonomous cleaning robot, the second outer layer slips over the debris that has the third coefficient of friction with the floor surface and the first outer layer collects the debris that has the third coefficient of friction with the floor surface.

2. The cleaning pad of claim 1 , in which a surface area of the first outer layer is larger than a surface area of the second outer layer.

3. The cleaning pad of claim 2 , in which a ratio of the surface area of the first outer layer to the surface area of the second outer layer is between 1:1 and 10:1.

4. The cleaning pad of claim 1 , in which the second outer layer is disposed forward of at least a portion of the first outer layer.

5. The cleaning pad of claim 1 , in which a forward portion of the cleaning pad is angled relative to a rear portion of the cleaning pad.

6. The cleaning pad of claim 5 , in which an angle between the forward portion of the pad and the rear portion of the pad is between 30° and 60°.

7. The cleaning pad of claim 1 , in which the second outer layer comprises a layer of material wrapped around a forward edge of the cleaning pad.

8. The cleaning pad of claim 1 , comprising a core, in which the mounting surface is disposed on a top surface of the core and the first and second outer layers are disposed on a bottom surface of the core.

9. The cleaning pad of claim 8 , in which the first outer layer comprises a layer of material wrapped around the core.

10. The cleaning pad of claim 8 , in which the first outer layer is disposed directly on the bottom surface of the core, and the second outer layer is disposed on a forward portion of the first outer layer.

11. The cleaning pad of claim 8 , in which the first outer layer is disposed directly on a rear portion of the bottom surface of the core, and the second outer layer is disposed directly on a forward portion of the bottom surface of the core.

12. The cleaning pad of claim 1 , in which the second outer layer comprises a polymer.

13. The cleaning pad of claim 12 , in which the second outer layer comprises a polymer layer having a release coating.

14. The cleaning pad of claim 1 , in which the second outer layer comprises a tape.

15. The cleaning pad of claim 1 , in which the second outer layer comprises a thin film coating.

16. The cleaning pad of claim 1 , in which the second outer layer comprises a folded layer of material.

17. The cleaning pad of claim 16 , in which the folded layer of material of the second outer layer defines a rear-facing opening.

18. The cleaning pad of claim 1 , in which the second outer layer spans an entire width of the cleaning pad.

19. The cleaning pad of claim 1 , in which a thickness of a forward segment of the cleaning pad is greater than a thickness of a rear segment of the cleaning pad.

20. The cleaning pad of claim 1 , in which a depression is defined in a bottom surface of the cleaning pad to a rear of the second outer layer.

21. The cleaning pad of claim 1 , in which the second coefficient of friction is less than half of the first coefficient of friction.

22. The cleaning pad of claim 1 , wherein the first coefficient of friction between the material of the first outer layer and the material of the debris is greater than the third coefficient of friction between the material of the debris and the material of the floor surface.

23. The cleaning pad of claim 1 , wherein the debris comprises at least one of a dust bunny or pet hair.

24. The cleaning pad of claim 1 , wherein the material of the first outer layer is distinct from the material of the second outer layer.

25. An autonomous cleaning robot for cleaning debris from a floor surface, comprising:

a robot body comprising a forward portion and a rear portion;

a drive system to maneuver the robot body across the floor surface;

a cleaning assembly affixed to the forward portion of the robot body, the cleaning assembly comprising a pad holder; and

a cleaning pad affixed to the pad holder of the cleaning assembly by a mounting surface of the cleaning pad, the mounting surface of the cleaning pad disposed on a top side of the cleaning pad, in which the cleaning pad comprises:

a first outer layer disposed on a bottom side of the cleaning pad, the first outer layer having a first coefficient of friction between a material of the first outer layer and a material of the debris; and

a second outer layer disposed on the bottom side of the cleaning pad, the second outer layer having a second coefficient of friction between a material of the second outer layer and the material of the debris, wherein the second coefficient of friction is less than the first coefficient of friction, and wherein the second outer layer is positioned forward of the first outer layer in a configuration wherein the cleaning pad is affixed to the pad holder of the cleaning assembly, and

wherein the second coefficient of friction is less than a third coefficient of friction between the material of the debris and a material of the floor surface, and

wherein the cleaning pad is configured to mitigate the accumulation of debris underneath one or more sensors of the autonomous cleaning robot at or near a leading edge of the cleaning pad, and wherein during operation of the autonomous cleaning robot, the second outer layer slips over the debris that has the third coefficient of friction with the floor surface and the first outer layer collects the debris that has the third coefficient of friction with the floor surface.

26. The autonomous cleaning robot of claim 25 , in which a leading edge of the cleaning pad is aligned with a leading edge of the robot body.

27. The autonomous cleaning robot of claim 25 , in which a surface area of the first outer layer of the cleaning pad is larger than a surface area of the second outer layer.

28. The autonomous cleaning robot of claim 25 , in which the second outer layer of the cleaning pad is disposed forward of at least a portion of the first outer layer.

29. The autonomous cleaning robot of claim 25 , in which a forward portion of the cleaning pad is angled relative to a rear portion of the cleaning pad.

30. The autonomous cleaning robot of claim 25 , in which the second outer layer comprises a layer of material wrapped around a forward edge of the cleaning pad.

31. The autonomous cleaning robot of claim 25 , in which the cleaning pad comprises a core, in which the mounting surface is disposed on a top surface of the core and the first and second outer layers are disposed on a bottom surface of the core.

32. The autonomous cleaning robot of claim 31 , in which the first outer layer is disposed directly on the bottom surface of the core, and the second outer layer is disposed on a forward portion of the first outer layer.

33. The autonomous cleaning robot of claim 25 , in which the second coefficient of friction is less than half of the first coefficient of friction.

Assignments (6)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: LUCAS, BRIAN
To: IROBOT CORPORATION
Reel/Frame 050403/0343 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2019
From: LUCAS, BRIAN
To: IROBOT CORPORATION
Reel/Frame 050355/0312 →
Continuity (2)
Provisional Application 62840773 · Apr 30, 2019
Related Publication 20200345197A1 · Nov 5, 2020