IP Library Granted Patent US 11,569,676
Granted Patent B2
US 11,569,676 · App. 17/084,830 · Granted Jan 31, 2023

Charger with nanocrystalline ferrite choke

Inventors: David J. Gaulke (Milwaukee, WI); Kyle J. Radovich (West Bend, WI); Wyatt R. Silha (Milwaukee, WI); Chien-Chih Chao (Menomonee Falls, WI); Omid Shirazi (Wauwatosa, WI); Nathan J. Gustafson (Milwaukee, WI); Vasil Zhmendak (Milwaukee, WI)
Assignee: MILWAUKEE ELECTRIC TOOL CORPORATION
H02J7/04H01F17/06H02J7/0013H02J7/0042H01F2017/0093H02J2207/20
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Quick Facts
Patent No.
US 11,569,676
App. No.
17/084,830
Granted
Jan 31, 2023
Kind
B2
Abstract

A battery pack charging system includes a battery pack interface configured to receive a battery pack, a charging circuit coupled to the battery pack interface to provide charging current to the battery pack interface, and a controller coupled to the charging circuit and configured to control supply of charge current to the battery interface. The battery pack charging system further includes a power supply circuit coupled to the charging circuit, a filter circuit coupled to the power supply circuit and including a nanocrystalline ferrite common mode choke, and an alternating current plug configured to connect the filter circuit to an alternating current power source.

Claims (47)

1. A battery pack charging system comprising:

a battery pack interface configured to receive a battery pack;

a charging circuit coupled to the battery pack interface and configured to provide charging current to the battery pack interface;

a controller coupled to the charging circuit and configured to control supply of charge current to the battery pack interface;

a power supply circuit coupled to the charging circuit;

a charger housing that houses the charging circuit, the controller, and the power supply circuit;

a filter circuit coupled to the power supply circuit and including a nanocrystalline ferrite common mode choke;

a filter block housing that houses the nanocrystalline ferrite common mode choke;

a power cable that connects the charger housing and the filter block housing; and

an alternating current plug configured to connect the filter circuit to an alternating current power source.

2. The battery pack charging system of claim 1 , further comprising a second nanocrystalline ferrite common mode choke in series with the nanocrystalline ferrite common mode choke.

3. The battery pack charging system of claim 2 , wherein the nanocrystalline ferrite common mode choke is outside a charger housing, and the second nanocrystalline ferrite common mode choke is inside the charger housing.

4. The battery pack charging system of claim 1 , wherein the nanocrystalline ferrite common mode choke is of a toroidal shape.

5. The battery pack charging system of claim 1 , further comprising a housing that houses the charging circuit, the controller, the power supply circuit, and the nanocrystalline ferrite common mode choke.

6. The battery pack charging system of claim 1 , further comprising a differential mode choke pair including a first differential mode choke and a second differential mode choke, wherein the differential mode choke pair is part of the filter circuit.

7. A battery pack charging system comprising:

a battery pack interface configured to receive a battery pack;

a charging circuit coupled to the battery pack interface and configured to provide a charging current to the battery pack interface;

a controller coupled to the charging circuit and configured to control supply of charge current to the battery pack interface;

a power supply circuit coupled to the charging circuit;

a charger housing that houses the charging circuit, the controller, and the power supply circuit;

an alternating current plug configured to connect to an alternating current source;

a filter circuit external to the charger housing and including a nanocrystalline ferrite filter element, the filter circuit configured to connect the power supply circuit to the alternating current plug to provide alternating current power to the power supply circuit;

a filter block housing that houses the filter circuit;

a first power cable that connects the charger housing and the filter block housing; and

a second power cable that connects the filter block housing to the alternating current plug.

8. The battery pack charging system of claim 7 , further comprising a second nanocrystalline ferrite filter element within the charger housing.

9. The battery pack charging system of claim 8 , wherein the second nanocrystalline ferrite filter element is in series with the nanocrystalline ferrite filter element.

10. The battery pack charging system of claim 7 , wherein the nanocrystalline ferrite filter element has a toroidal shape.

11. The battery pack charging system of claim 7 , further including a differential mode choke pair including a first differential mode choke and a second differential mode choke, wherein the differential mode choke pair is part of the filter circuit.

12. A method for charging a battery pack, the method comprising:

receiving, by a battery pack interface of a battery pack charger, a battery pack;

receiving, via a power cable, alternating current power at a power supply of the battery pack charger;

converting, by the power supply, the alternating current power to a direct current power;

controlling, by an electronic controller, a supply of charge current to the battery pack interface to charge the battery pack;

receiving extraneous signals on the power cable;

filtering, by a nanocrystalline ferrite toroidal choke, the extraneous signals on the power cable; and

housing, within a filter block housing separate from a charger housing, the nanocrystalline ferrite toroidal choke and the at least one differential mode choke.

13. The method of claim 12 , wherein the nanocrystalline ferrite toroidal choke is a common mode choke.

14. The method of claim 12 , further comprising:

filtering, by at least one differential mode choke, the extraneous signals on the power cable.

15. The method of claim 12 , wherein filtering the extraneous signals on the power cable includes:

filtering, via a first nanocrystalline ferrite toroidal choke configured to filter signals at a first frequency, the extraneous signals on the power cable, and

filtering, via a second nanocrystalline toroidal choke configured to filter signals at a second frequency, the extraneous signals on the power cable.

16. The method of claim 12 , wherein receiving alternating current power at the power supply of the battery charger includes:

receiving the alternating current power at an alternating current plug; and

providing the alternating current power from the alternating current plug to the power supply via the nanocrystalline ferrite toroidal choke and at least one differential mode choke.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2021
From: GAULKE, DAVID J.; RADOVICH, KYLE J.; SILHA, WYATT R.; CHAO, CHIEN-CHIH; SHIRAZI, OMID; GUSTAFSON, NATHAN J.; ZHMENDAK, VASIL
To: MILWAUKEE ELECTRIC TOOL CORPORATION
Reel/Frame 055611/0379 →
Continuity (2)
Provisional Application 62939747 · Nov 25, 2019
Related Publication 20210159718A1 · May 27, 2021