IP Library › Granted Patent US 11,571,263
Granted Patent B2
US 11,571,263 · App. 17/117,779 · Granted Feb 7, 2023

Mixed-reality surgical system with physical markers for registration of virtual models

Inventors: Jesse G. Moore (Germantown, TN); Sergii Poltaretskyi (Plougonvelin, FR); Jean Chaoui (Locmaria Plouzané, FR); Damien Cariou (Loperhet, FR)
Assignee: Howmedica Osteonics Corp.
A61B34/25A61B5/1114A61B5/1121A61B5/1127A61B5/681A61B17/142A61B17/1604A61B17/1626A61B17/1659A61B17/1684A61B17/1703A61B34/10A61B34/76A61B90/08A61B90/36A61B90/361A61B90/37A61B90/39A61B90/92A61F2/40A61F2/4081G02B27/0075G02B27/017G02B27/0172G06F3/011G06F3/0482G06F3/04815G06F30/10G06K9/6261G06N3/08G06N20/00G06T7/0012G06T7/11G06T7/55G06T11/00G06T19/006G06T19/20G09B5/06G09B9/00G09B19/003G09B23/28G16H20/40G16H30/20G16H30/40G16H40/20G16H40/60G16H40/63G16H40/67G16H50/30G16H50/50G16H50/70G16H70/20G16H70/60G16H80/00H04N13/122H04N13/332A61B5/744A61B17/151A61B17/1775A61B17/1778A61B2017/00115A61B2017/00119A61B2034/102A61B2034/104A61B2034/105A61B2034/107A61B2034/108A61B2034/2051A61B2034/2055A61B2034/2065A61B2034/2068A61B2034/252A61B2034/254A61B2090/062A61B2090/0807A61B2090/365A61B2090/366A61B2090/367A61B2090/373A61B2090/374A61B2090/378A61B2090/3762A61B2090/397A61B2090/3937A61B2090/3945A61B2505/05A61B2562/0219A61F2/4606A61F2/4612A61F2002/4011A61F2002/4633A61F2002/4658A61F2002/4668G02B2027/0141G02B2027/0174G06F3/0483G06N3/04G06T2200/24G06T2207/10016G06T2207/20036G06T2207/20081G06T2207/20084G06T2207/30008G06T2207/30052G06T2207/30204G06T2210/41G06T2219/2004G06V2201/03G16H50/20
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Quick Facts
Patent No.
US 11,571,263
App. No.
17/117,779
Granted
Feb 7, 2023
Kind
B2
Abstract

An example method includes obtaining, a virtual model of a portion of an anatomy of a patient obtained from a virtual surgical plan for an orthopedic joint repair surgical procedure to attach a prosthetic to the anatomy; identifying, based on data obtained by one or more sensors, positions of one or more physical markers positioned relative to the anatomy of the patient; and registering, based on the identified positions, the virtual model of the portion of the anatomy with a corresponding observed portion of the anatomy.

Claims (65)

1. A method comprising:

obtaining, a virtual model of a portion of a bone of a patient obtained from a virtual surgical plan for an orthopedic joint repair surgical procedure to attach a prosthetic to the bone;

identifying, based on data obtained by one or more optical sensors, respective positions of markers on a plurality of faces of a rectangular prism of a physical marker attached to the bone of the patient, wherein each of the markers on the plurality of faces comprises a different planar fiducial marker, and wherein at least a first face of the plurality of faces is not parallel to a second face of the plurality of faces such that a first planar fiducial marker of the markers is not parallel to a second planar fiducial marker of the markers; and

registering, based on the identified respective positions, the virtual model of the portion of the bone with a corresponding observed portion of the bone.

2. The method of claim 1 , further comprising:

obtaining a distance between a feature of a particular fiducial marker on a particular face of the plurality of faces and a tip of the physical marker; and

determining, based on an identified position of the particular fiducial marker and the obtained distance, a position of the tip of the physical marker,

wherein registering the virtual model comprises registering the virtual model based on the determined position of the tip.

3. The method of claim 1 , wherein registering the virtual model comprises:

initially registering the virtual model; and

responsive to determining that registration of the virtual model has been lost, re-registering the virtual model.

4. The method of claim 1 , wherein registering the virtual model further comprises:

registering, based on the identified respective positions of the fiducial markers on the plurality of faces of the physical marker and one or more virtual markers, the virtual model of the portion of the bone with the corresponding observed portion of the bone.

5. The method of claim 4 , wherein registering the virtual model of the portion of the bone with the corresponding observed portion of the bone based on the one or more virtual markers comprises:

generating, based on an alignment between the virtual model of the portion of the bone with a corresponding observed portion of the bone, a transformation matrix between the virtual model of the portion of the bone and the corresponding observed portion of the bone, wherein the transformation matrix provides a coordinate system for translating virtual guides indicated by the virtual surgical plan to the observed portion of the bone.

6. The method of claim 5 , further comprising determining the alignment by at least:

receiving user input to virtually position a virtual marker on a surface of the virtual model of the observed portion of the bone within a corresponding region of interest on a surface of the observed portion of the bone; and

adjusting an orientation of the virtual model so that a virtual surface normal vector associated with the virtual marker is aligned with a real surface normal vector associated with the corresponding region of interest.

7. The method of claim 6 , wherein the region of interest is a center region of the glenoid or a center region of the humeral head.

8. The method of claim 6 , wherein receiving the user input comprises one or more of:

receiving motion data from one or more sensors of a visualization device;

receiving audio data indicating one or more voice commands; and

receiving data indicating the performance of one or more hand gestures.

9. The method of claim 1 , further comprising:

displaying, via a visualization device and overlaid on the portion of the bone viewable via the visualization device, the virtual model of the portion of the bone.

10. The method of claim 1 , further comprising:

displaying, via a visualization device and overlaid on the portion of the bone, a virtual guide that guides at least one of preparation of the bone for attachment of the prosthetic or attachment of the prosthetic to the bone.

11. The method of claim 1 , further comprising:

in response to determining that registration can be maintained without the physical marker remaining present outputting an indication that the physical marker may be removed.

12. The method of claim 1 , wherein the physical marker is a first physical marker, the method further comprising:

obtaining, a virtual model of an instrument;

identifying, based on data obtained by the one or more optical sensors, respective positions of markers on a plurality of faces of a second physical marker positioned relative to the instrument; and

registering, based on the identified positions of the markers on the plurality of faces of the second physical marker, the virtual model of the instrument with a corresponding observed portion of the instrument.

13. The method of claim 12 , wherein registering the virtual model with the observed portion comprises:

periodically registering the virtual model with the observed portion.

14. The method of claim 1 , further comprising:

determining a confidence of the registration of the virtual model by at least determining a confidence distance that represents a maximum distance between a point on the virtual model and a corresponding point on the observed portion of the bone.

15. A mixed reality system comprising:

a memory that stores at least a portion of a virtual surgical plan for an orthopedic joint repair surgical procedure to attach a prosthetic to a bone of a patient;

a physical marker comprising a rectangular prism with a plurality of faces, wherein the physical marker comprises markers on the plurality of faces, wherein each of the markers on the plurality of faces comprises a different planar fiducial marker, and wherein at least a first face of the plurality of faces is not parallel to a second face of the plurality of faces such that a first planar fiducial marker of the markers is not parallel to a second planar fiducial marker of the markers;

one or more optical sensors; and

one or more processors configured to:

obtain, a virtual model of a portion of the bone of the patient obtained from the virtual surgical plan;

identify, based on data obtained by the one or more optical sensors, respective positions of the planar fiducial markers on the plurality of faces of the physical marker attached to the bone of the patient; and

register, based on the identified positions, the virtual model of the portion of the bone with a corresponding observed portion of the bone.

16. The mixed reality system of claim 15 , wherein the one or more processors are further configured to:

obtain a distance between a feature of a particular fiducial marker on a particular face of the plurality of faces and a tip of the physical marker; and

determine, based on an identified position of the particular fiducial marker and the obtained distance, a position of the tip of the physical marker,

wherein, to register the virtual model, the one or more processors are configured to register the virtual model based on the determined position of the tip.

17. The mixed reality system of claim 15 , wherein at least one of the markers comprises a border rectangle surrounding a plurality of other rectangles.

18. A computer-readable storage medium storing instructions that, when executed, cause one or more processors of a mixed reality system to:

obtain, a virtual model of a portion of a bone of an anatomy of a patient obtained from a virtual surgical plan for an orthopedic joint repair surgical procedure to attach a prosthetic to the bone;

identify, based on data obtained by one or more optical sensors, respective positions of markers on a plurality of faces of a polyhedron of a physical marker attached to the bone of the patient, wherein each of the markers on the plurality of faces comprises a different planar fiducial marker, and wherein at least a first face of the plurality of faces is not parallel to a second face of the plurality of faces such that a first planar fiducial marker of the markers is not parallel to a second planar fiducial marker of the markers; and

register, based on the identified respective positions, the virtual model of the portion of the bone with a corresponding observed portion of the bone.

19. The computer-readable storage medium of claim 18 , further comprising instructions that cause the one or more processors to:

obtain a distance between a feature of a particular fiducial marker on a particular face of the plurality of faces and a tip of the physical marker; and

determine, based on an identified position of the particular fiducial marker and the obtained distance, a position of the tip of the physical marker,

wherein the instructions that cause the one or more processors to register the virtual model comprise instructions that cause the one or more processors to register the virtual model based on the determined position of the tip.

20. The computer-readable storage medium of claim 18 , wherein the instructions that cause the one or more processors to register the virtual model comprise instructions that cause the one or more processors to:

initially register the virtual model; and

responsive to determining that registration of the virtual model has been lost, re-register the virtual model.

21. A method comprising:

obtaining, a virtual model of a portion of a bone of a patient obtained from a virtual surgical plan for an orthopedic joint repair surgical procedure to attach a prosthetic to the bone;

identifying, based on data obtained by one or more optical sensors, respective positions of markers on a plurality of faces of a polyhedron of a physical marker attached to the bone of the patient, wherein each of the markers on the plurality of faces comprises a different planar fiducial marker, and wherein at least a first face of the plurality of faces is not parallel to a second face of the plurality of faces such that a first planar fiducial marker of the markers is not parallel to a second planar fiducial marker of the markers; and

registering, based on the identified respective positions, the virtual model of the portion of the bone with a corresponding observed portion of the bone.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2022
From: MOORE, JESSE G.
To: WRIGHT MEDICAL TECHNOLOGY, INC.
Reel/Frame 059227/0050 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2022
From: WRIGHT MEDICAL TECHNOLOGY, INC.
To: IMASCAP SAS
Reel/Frame 059227/0180 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2022
From: IMASCAP SAS
To: TORNIER, INC.
Reel/Frame 059227/0393 →
CONFIRMATORY ASSIGNMENT Recorded Mar 10, 2022
From: POLTARETSKYI, SERGII; CHAOUI, JEAN; CARIOU, DAMIEN
To: IMASCAP SAS
Reel/Frame 059359/0959 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2021
From: TORNIER, INC.
To: HOWMEDICA OSTEONICS CORP.
Reel/Frame 056681/0645 →
Continuity (18)
Continuation PCTUS2019036971 · Jun 13, 2019
Provisional Application 62804383 · Feb 12, 2019
Provisional Application 62804392 · Feb 12, 2019
Provisional Application 62804402 · Feb 12, 2019
Provisional Application 62778760 · Dec 12, 2018
Provisional Application 62778797 · Dec 12, 2018
Provisional Application 62778789 · Dec 12, 2018
Provisional Application 62778778 · Dec 12, 2018
Provisional Application 62778772 · Dec 12, 2018
Provisional Application 62778791 · Dec 12, 2018
Provisional Application 62778782 · Dec 12, 2018
Provisional Application 62778796 · Dec 12, 2018
Provisional Application 62778764 · Dec 12, 2018
Provisional Application 62778788 · Dec 12, 2018
Provisional Application 62778774 · Dec 12, 2018
Provisional Application 62739406 · Oct 1, 2018
Provisional Application 62687014 · Jun 19, 2018
Related Publication 20210093415A1 · Apr 1, 2021
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