IP Library Granted Patent US 11,585,086
Granted Patent B2
US 11,585,086 · App. 16/637,126 · Granted Feb 21, 2023

Concrete block system, method and connector

Inventors: Marc-André Lacas (Montréal, CA); Joël Rémillard (Terrebonne, CA); Bertin Castonguay (Montréal, CA); Robert Declos (Montréal, CA)
Assignee: Oldcastle Building Products Canada Inc.
E04B2/32E04B2/34E04B2/36E02D29/0266E04B2002/0252
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Quick Facts
Patent No.
US 11,585,086
App. No.
16/637,126
Granted
Feb 21, 2023
Kind
B2
Abstract

A concrete block system is provided and allows for the use of a single type of non-integral connector to perform different functions in a mortarless structure, the system comprising a plurality of structural concrete blocks and a plurality of veneer units. The same connector can be used to connect veneer units to structural blocks, to retain the veneer units in different orientations; to create near vertical installations or a setback between stacked rows of structural blocks. In addition, the system provides a single structural block, which can be used for both straight portions or corners of a same structure. The structural block can also be used to create double-sided walls, with opposite lateral walls being configured to received/retain veneer units thereon.

Claims (14)

1. A mortarless concrete block system for constructing a structure, the system comprising:

a plurality of structural blocks made of concrete, each structural block having:

a top face and a bottom face, the top face and bottom face being substantially L-shaped,

four lateral faces and a concave inner face extending between top and bottom faces,

two of said lateral faces being wide lateral faces forming a corner in said block, and

two of said lateral faces being short lateral faces,

the concave inner face being located between the short lateral faces and forming a cavity or recess in the structural block;

at least two of said lateral faces being provided with connecting elements formed and shaped therein;

a plurality of veneer units, each unit having an exposed face and a rear face, two short lateral faces and two long lateral sides; the rear face being provided with connecting elements; and

a plurality of connectors, each being sized, shaped and configured to attach the veneer units to the structural blocks or to attach two structural blocks together, via the respective block and veneer connecting elements, wherein any given connector from said plurality of connectors is suitable for connecting two structural blocks together, or for connecting a veneer unit to a structural block.

2. The mortarless concrete structure block system according to claim 1 , wherein the connecting elements of the veneer units are connectable to the connecting units of the structural blocks.

3. The mortarless concrete structure block system according to claim 1 , wherein the connecting elements of the structural blocks comprises one or more block channels extending from the top L-shaped face to the bottom L-shaped face.

4. The mortarless concrete structure block system according to claim 1 , wherein the connecting elements of the structural blocks comprises a block rib extending from the top face to the bottom face.

5. The mortarless concrete structure block system according to claim 1 , wherein the connecting elements of the veneer units comprises one or more veneer channel extending on the rear face.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2022
From: LACAS, MARC-ANDRÉ; RÉMILLARD, JOËL; CASTONGUAY, BERTIN; DECLOS, ROBERT
To: OLDCASTLE BUILDING PRODUCTS CANADA INC.
Reel/Frame 061986/0898 →
Continuity (2)
Provisional Application 62542997 · Aug 9, 2017
Related Publication 20200181902A1 · Jun 11, 2020