IP Library › Granted Patent US 11,585,087
Granted Patent B2
US 11,585,087 · App. 16/891,799 · Granted Feb 21, 2023

Quick assemble wall system, and related methods

Inventors: David Patton (Flower Mound, TX); Michael Creighton (Warrington, PA); Ersen Boran (Chalfont, PA); Shuichi Amano (Bethlehem, PA); Gary Reuther (Warminster, PA); Nicholas Max (Quakertown, PA)
Assignee: VARIDESK, LLC
E04B2/7435E04B2/7409E04B2/7433E04B2/7453E04B2/7818E05D15/0626E04B2002/742E04B2002/749E04B2002/7418E04B2002/7446E04B2002/7461E04B2002/7462E04B2002/7466E04B2002/7488E05B65/006E05C1/04E05C1/10E06B3/4636
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Quick Facts
Patent No.
US 11,585,087
App. No.
16/891,799
Granted
Feb 21, 2023
Kind
B2
Abstract

A wall panel for a quick assemble wall system may include a first upright post and a second upright post. The wall panel may also include a lower stretcher for connecting the first upright post to the second upright post and an upper stretcher for connecting the first upright post to the second upright post. The wall panel may include at least one frame for placement within the first vertical post, the second vertical post, the lower stretcher, and the upper stretcher. The wall panel may include a first retractable latch located on the at least one frame, the first retractable latch adapted to engage at least one of the first upright post, second upright post, lower stretcher, or upper stretcher. A frame for a quick assemble wall system and a method of assembling a quick assemble wall system are also described.

Claims (125)

1. A wall panel, comprising:

a first upright post;

a second upright post;

a lower stretcher for connecting the first upright post to the second upright post;

an upper stretcher for connecting the first upright post to the second upright post;

at least one frame connected to and extending between the first upright post and the second upright post;

a first retractable latch connecting the at least one frame to the first upright post; and,

a second retractable latch connecting the at least one frame to the second upright post,

wherein the first retractable latch is configured to retract and extend between the at least one frame and the first upright post, and the second retractable latch is configured to retract and extend between the at least one frame and the second upright post.

2. The wall panel of claim 1 , wherein the at least one frame comprises a trench on a lower surface; a rail on an upper surface; a first side surface; and a second side surface opposing the first side surface.

3. The wall panel of claim 2 , wherein the first retractable latch is located on the first side surface and is configured to be retracted by a first slide located on the rail; and

wherein the first retractable latch is configured to engage a first slot in the first upright post.

4. The wall panel of claim 1 ,

wherein the first retractable latch comprises a spring-loaded latch.

5. The wall panel of claim 1 , further comprising a draw latch configured to couple the upper stretcher to at least one of the first upright post or the second upright post.

6. The wall panel of claim 5 , wherein the draw latch comprises:

a rod having a foot for engaging the at least one of the first upright post and the second upright post; and

a flange for locking the rod and foot into engagement with the at least one of the first upright post and the second upright post.

7. The wall panel of claim 1 , wherein the at least one frame comprises a lower frame, a middle frame, and an upper frame.

8. The wall panel of claim 7 , wherein the lower frame comprises a trench on a lower surface, a rail on an upper surface, and a first slide located on a top surface of the rail,

wherein the first retractable latch is located on a side surface of the rail, and

wherein the first slide is configured to retract the first retractable latch.

9. The wall panel of claim 8 , wherein the first retractable latch is located on a side surface of the lower frame.

10. The wall panel of claim 7 , wherein the middle frame comprises a trench on a lower surface, a rail on an upper surface, and a first slide configured to retract the first retractable latch located on the rail.

11. The wall panel of claim 10 , wherein the first retractable latch is located on a side surface of the middle frame.

12. The wall panel of claim 1 , further comprising at least one first hook slot in the first upright post and at least one second hook slot in the second upright post,

wherein the at least one first hook slot and the at least one second hook slot are configured to receive at least one first hook and at least one second hook located on opposing side surfaces of the lower stretcher or the upper stretcher.

13. The wall panel of claim 1 , wherein at least one of the lower stretcher and the upper stretcher further comprise a first plurality of openings on a first side surface and a second plurality of openings on a second side surface;

wherein the first plurality of openings is configured to align with at least one opening on the first upright post;

wherein the second plurality of openings is configured to align with at least one opening on the second upright post; and

wherein the at least one opening on the first upright post, the first plurality of openings, the second plurality of openings, and the at least one opening on the second upright post are configured to receive and route cables through the wall panel.

14. The wall panel of claim 1 , further comprising at least one cover placed on an outer surface of the lower stretcher.

15. The wall panel of claim 14 , wherein the at least one cover comprises at least one clip configured to engage the outer surface of the lower stretcher.

16. The wall panel of claim 14 , wherein the at least one cover comprises at least one snap configured to engage the outer surface of the lower stretcher.

17. The wall panel of claim 1 , wherein the first retractable latch and the second retractable latch are simultaneously retracted to align with the first upright post and the second upright post, and wherein the first retractable latch and the second retractable latch are simultaneously released to engage the first upright post and the second upright post.

18. The wall panel of claim 1 , wherein the at least one frame houses a panel of at least one of plastic, clear glass, frosted glass, sound insulating foam, sound dampening material, fabric wrapped fiberglass, or medium density fiberboard.

19. The wall panel of claim 1 , wherein at least one of the lower stretcher or the at least one frame comprises a rail;

wherein the rail comprises a first angled surface and a second angled surface connected by a substantially horizontal surface; and

wherein the rail is configured to mate with a trench on an adjacent part.

20. The wall panel of claim 1 , wherein the at least one frame comprises a trench;

wherein the trench comprises a first angled surface and a second angled surface connected by a substantially horizontal surface; and

wherein the trench is configured to mate with a rail on an adjacent part.

21. The wall panel of claim 1 , wherein the lower stretcher comprises a rail on an upper surface thereof configured to mate with a trench on the at least one frame to provide engagement between the lower stretcher and the at least one frame.

22. The wall panel of claim 21 , wherein the trench is generally concave and the rail is generally convex.

23. The wall panel of claim 21 , wherein the trench comprises a first angled surface and a second angled surface connected by a first substantially horizontal surface;

wherein the rail comprises a third angled surface and a fourth angled surface connected by a second substantially horizontal surface; and

wherein the first angled surface is configured to mate with the third angled surface, the second angled surface is configured to mate with the fourth angled surface, and the first substantially horizontal surface is configured to mate with the second substantially horizontal surface, to provide engagement between the lower stretcher and the at least one frame.

24. A method of assembling a wall panel system comprising the wall panel of claim 1 , comprising:

providing the first upright post;

providing the second upright post;

connecting the lower stretcher to the first upright post and to the second upright post;

connecting the upper stretcher to the first upright post and to the second upright post; and

connecting the at least one frame within the first upright post, the second upright post, the lower stretcher, and the upper stretcher using the first retractable latch.

25. The method of claim 24 , wherein the step of connecting the lower stretcher comprises connecting a plurality of hooks on a first side of the lower stretcher with a plurality of slots located on the first upright post; and connecting a second plurality of hooks on a second side of the lower stretcher with a second plurality of slots located on the second upright post.

26. The method of claim 24 , wherein the step of connecting the upper stretcher comprises connecting a plurality of hooks on a first side of the upper stretcher with a plurality of slots located on the first upright post; and connecting a second plurality of hooks on a second side of the upper stretcher with a second plurality of slots located on the second upright post.

27. The method of claim 24 , wherein the step of connecting the at least one frame comprises placing a trench on a lower surface of the at least one frame onto one of a rail of an upper surface of the lower stretcher or a rail of an upper surface of an adjacent frame; and

pivoting the at least one frame to a substantially upright position thus engaging the first retractable latch with a first slot on the first upright post.

28. The method of claim 27 , wherein the step of engaging comprises moving a first slide associated with the first retractable latch inwardly to retract the first retractable latch; and

after pivoting the at least one frame into the substantially upright position, releasing the first slide to extend the first retractable latch into engagement with the first slot.

29. The method of claim 24 , wherein the step of connecting the at least one frame comprises placing a trench on a lower surface of the at least one frame onto a rail of an adjacent frame; and

pivoting the at least one frame to a substantially upright position thus engaging the first retractable latch with a first slot on the upper stretcher.

30. The method of claim 29 , wherein the step of engaging comprises moving an angled surface of the first retractable latch into engagement with the upper stretcher, thus depressing the first retractable latch; and

after pivoting the at least one frame into the substantially upright position, releasing the first retractable latch into engagement with the first slot located on the upper stretcher.

31. The method of claim 24 , wherein the first retractable latch and the second retractable latch are simultaneously retracted to align with the first upright post and the second upright post, and wherein the first retractable latch and the second retractable latch are simultaneously released to engage the first upright post and the second upright post.

32. The wall panel of claim 1 , wherein the first retractable latch extends laterally toward the second upright post.

33. The wall panel of claim 1 , wherein the first retractable latch extends perpendicular to the first upright post.

34. A wall panel, comprising:

a first upright post;

a second upright post;

a lower stretcher for connecting the first upright post to the second upright post;

an upper stretcher for connecting the first upright post to the second upright post;

at least one frame for placement within the first upright post, the second upright post, the lower stretcher, and the upper stretcher; and

a first retractable latch located on the at least one frame, the first retractable latch adapted to engage at least one of the first upright post, second upright post, lower stretcher, or upper stretcher,

wherein the first retractable latch is configured to retract and extend with respect to the at least one frame,

wherein the at least one frame comprises a lower frame, a middle frame, and an upper frame,

wherein the lower frame comprises a trench on a lower surface, a rail on an upper surface, and a first slide located on a top surface of the rail,

wherein the first retractable latch is located on a side surface of the rail, and

wherein the first slide is configured to retract the first retractable latch.

35. The wall panel of claim 34 , wherein the first retractable latch is located on a side surface of the lower frame.

36. A wall panel, comprising:

a first upright post;

a second upright post;

a lower stretcher for connecting the first upright post to the second upright post;

an upper stretcher for connecting the first upright post to the second upright post;

at least one frame for placement within the first upright post, the second upright post, the lower stretcher, and the upper stretcher; and

a first retractable latch located on the at least one frame, the first retractable latch adapted to engage at least one of the first upright post, second upright post, lower stretcher, or upper stretcher,

wherein the first retractable latch is configured to retract and extend with respect to the at least one frame,

wherein the at least one frame comprises a lower frame, a middle frame, and an upper frame,

wherein the middle frame comprises a trench on a lower surface, a rail on an upper surface, and a first slide configured to retract the first retractable latch located on the rail.

37. The wall panel of claim 36 , wherein the first retractable latch is located on a side surface of the middle frame.

38. A wall panel, comprising:

a first upright post;

a second upright post;

a lower stretcher for connecting the first upright post to the second upright post;

an upper stretcher for connecting the first upright post to the second upright post;

at least one frame for placement within the first upright post, the second upright post, the lower stretcher, and the upper stretcher; and

a first retractable latch located on the at least one frame, the first retractable latch adapted to engage at least one of the first upright post, second upright post, lower stretcher, or upper stretcher,

wherein the first retractable latch is configured to retract and extend with respect to the at least one frame,

wherein the at least one frame comprises a lower frame, a middle frame, and an upper frame,

wherein the upper frame comprises a trench on a lower surface, a rail on an upper surface, and

wherein the first retractable latch is located on the rail and comprises an angled surface configured to be depressed upon engagement with the upper stretcher.

39. A wall panel, comprising:

a first upright post;

a second upright post;

a lower stretcher for connecting the first upright post to the second upright post;

an upper stretcher for connecting the first upright post to the second upright post;

at least one frame for placement within the first upright post, the second upright post, the lower stretcher, and the upper stretcher; and

a first retractable latch located on the at least one frame, the first retractable latch adapted to engage at least one of the first upright post, second upright post, lower stretcher, or upper stretcher,

wherein the first retractable latch is configured to retract and extend with respect to the at least one frame,

wherein at least one of the lower stretcher and the upper stretcher further comprise a first plurality of openings on a first side surface and a second plurality of openings on a second side surface,

wherein the first plurality of openings is configured to align with at least one opening on the first upright post,

wherein the second plurality of openings is configured to align with at least one opening on the second upright post, and

wherein the at least one opening on the first upright post, the first plurality of openings, the second plurality of openings, and the at least one opening on the second upright post are configured to receive and route cables through the wall panel.

40. A wall panel, comprising:

a first upright post;

a second upright post;

a lower stretcher for connecting the first upright post to the second upright post;

an upper stretcher for connecting the first upright post to the second upright post;

at least one frame for placement within the first upright post, the second upright post, the lower stretcher, and the upper stretcher; and

a first retractable latch located on the at least one frame, the first retractable latch adapted to engage at least one of the first upright post, second upright post, lower stretcher, or upper stretcher,

wherein the first retractable latch is configured to retract and extend with respect to the at least one frame,

wherein the lower stretcher comprises a rail on an upper surface thereof configured to mate with a trench on the at least one frame to provide engagement between the lower stretcher and the at least one frame,

wherein the trench comprises a first angled surface and a second angled surface connected by a first substantially horizontal surface,

wherein the rail comprises a third angled surface and a fourth angled surface connected by a second substantially horizontal surface, and

wherein the first angled surface is configured to mate with the third angled surface, the second angled surface is configured to mate with the fourth angled surface, and the first substantially horizontal surface is configured to mate with the second substantially horizontal surface, to provide engagement between the lower stretcher and the at least one frame.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR NICHOLAS MAX EXECUTION DATE OF MAY 25, 2018 PREVIOUSLY RECORDED ON REEL 052828 FRAME 0756. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF ASSIGNORS INTEREST. Recorded Jun 18, 2020
From: PATTON, DAVID; CREIGHTON, MICHAEL; BORAN, ERSEN; AMANO, SHUICHI; REUTHER, GARY; MAX, NICHOLAS
To: VARIDESK, LLC
Reel/Frame 052988/0626 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2020
From: PATTON, DAVID; CREIGHTON, MICHAEL; BORAN, ERSEN; AMANO, SHUICHI; REUTHER, GARY; MAX, NICHOLAS
To: VARIDESK, LLC
Reel/Frame 052828/0756 →
Continuity (3)
Continuation 15979909 · May 15, 2018
Provisional Application 62506346 · May 15, 2017
Related Publication 20200291647A1 · Sep 17, 2020
Cited By (1)
US 12,281,472