IP Library › Granted Patent US 11,591,886
Granted Patent B2
US 11,591,886 · App. 17/094,147 · Granted Feb 28, 2023

Gullet mandrel

Inventors: Mahlon Lisk (Nisku, CA); Levi Honeker (Nisku, CA)
Assignee: Oracle Downhole Services Ltd.
E21B43/123E21B34/08E21B34/066
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Quick Facts
Patent No.
US 11,591,886
App. No.
17/094,147
Granted
Feb 28, 2023
Kind
B2
Abstract

The present disclosure provides a gullet mandrel for fluid flow optimization in a wellbore. The gullet mandrel may be coupled to a downhole valve, such that a tubing string in a wellbore will have a plurality of valves coupled to a plurality of mandrels. Each gullet mandrel may have a valve recess and one or more gullets (or grooves) located in an exterior portion of the mandrel body. The gullets may have a wide variety of configurations, and may be formed in a portion, a majority, or substantially all of the mandrel. The gullets may direct movement of fluid exterior to the tubing string and help force fluid into a laminar or linear flow pattern and prevent the formation of slug flows and/or lessen the problems encountered by slug flows. The disclosed gullet mandrel may be used in any fluid injection or production operation, such as gas-lift operations.

Claims (60)

1. A downhole mandrel, comprising:

a body;

a main passage within the body;

a plurality of gullets located in an exterior portion of the body; and

a channel configured to receive a valve assembly located in an exterior portion of the body.

2. The mandrel of claim 1 , wherein the plurality of gullets runs longitudinally along a substantial length of the body.

3. The mandrel of claim 1 , wherein the mandrel is configured to couple with a tubing string, wherein the main passage is fluidly coupled to a main passage of the tubing string.

4. The mandrel of claim 1 , wherein the plurality of gullets comprises at least three gullets.

5. The mandrel of claim 1 , wherein the plurality of gullets comprises at least four gullets.

6. The mandrel of claim 1 , wherein each of the plurality of gullets has substantially the same shape.

7. The mandrel of claim 1 , wherein the plurality of gullets comprises one or more gullets with a first configuration and one or more gullets with a second configuration.

8. The mandrel of claim 1 , wherein the plurality of gullets comprises a first plurality of gullets with a first configuration and a second plurality of gullets with a second configuration.

9. The mandrel of claim 1 , further comprising a protrusion of the body located between each of the plurality of gullets.

10. The mandrel of claim 1 , wherein each of the plurality of gullets comprises a groove.

11. The mandrel of claim 1 , wherein each of the plurality of gullets is substantially arcuate.

12. The mandrel of claim 1 , wherein at least some of the plurality of gullets is circular.

13. The mandrel of claim 1 , wherein the plurality of gullets is located symmetrically around the mandrel.

14. The mandrel of claim 1 , wherein the plurality of gullets is helically arranged around the mandrel.

15. The mandrel of claim 1 , wherein the plurality of gullets is arranged in a spiral around the mandrel.

16. The mandrel of claim 1 , wherein the plurality of gullets is arranged in substantially straight lines around the mandrel.

17. The mandrel of claim 1 , wherein the channel runs longitudinally along a substantial length of the body.

18. The mandrel of claim 1 , further comprising a valve assembly positioned in the channel.

19. The mandrel of claim 1 , wherein the main passage is located substantially in a center of the body.

20. The mandrel of claim 1 , wherein the main passage is located off center within the body.

21. The mandrel of claim 1 , wherein the mandrel is a gas lift mandrel.

22. The mandrel of claim 1 , wherein the plurality of gullets is configured to direct fluid in an annulus of a wellbore into linear flow.

23. The mandrel of claim 1 , wherein the plurality of gullets is configured to prevent slug flow.

24. The mandrel of claim 1 , wherein the plurality of gullets is configured to assist fluid flow movement in an annulus of a downhole well.

25. The mandrel of claim 1 , further comprising a shroud coupled to the body.

26. The mandrel of claim 25 , wherein the shroud does not substantially cover the plurality of gullets.

27. The mandrel of claim 1 , further comprising a shroud, wherein the shroud substantially covers the valve assembly.

28. The mandrel of claim 1 , further comprising a shroud and a plurality of securing brackets that couple the valve assembly to the body, wherein the shroud substantially covers the plurality of securing brackets.

29. A downhole valve system, comprising:

a plurality of mandrels coupled to a tubing string; and

a downhole valve coupled to each of the plurality of mandrels,

wherein a bottom most of the plurality of mandrels comprises a first mandrel configuration with a plurality of gullets in an exterior portion of the mandrel and the remaining plurality of mandrels comprises a second mandrel configuration.

30. The system of claim 29 , wherein the second mandrel configuration comprises mandrels with no gullets.

31. The system of claim 29 , wherein the second mandrel configuration comprises a plurality of substantially straight gullets.

32. The system of claim 31 , wherein the plurality of gullets of the first mandrel configuration comprises a plurality of spiral gullets.

33. The system of claim 29 , wherein at least one of the plurality of mandrels comprises a shroud.

34. A downhole mandrel, comprising:

a body;

a main passage within the body;

a plurality of gullets located in an exterior portion of the body;

a valve assembly; and

a shroud, wherein the shroud substantially covers the valve assembly.

35. The mandrel of claim 34 , wherein the shroud does not substantially cover the plurality of gullets.

36. The mandrel of claim 34 , further comprising a plurality of securing brackets that couple the valve assembly to the body, wherein the shroud substantially covers the plurality of securing brackets.

37. A downhole gas lift mandrel, comprising:

a main passage within the body, wherein the main passage is located off center within the body;

a first plurality of gullets on a first exterior side of the body; and

a second plurality of gullets on a second exterior side of the body,

wherein the first exterior side is opposite to the second exterior side,

wherein the first plurality of gullets comprises the same configuration as the second plurality of gullets,

wherein each of the first and second plurality of gullets has a first gullet with a first size and a second gullet with a second size,

wherein each of the first and second plurality of gullets is arranged in substantially straight lines around the mandrel.

38. The mandrel of claim 37 , further comprising a channel configured to receive a valve assembly located in an exterior portion of the body, wherein the channel is located on the opposite side of the off-center main passage and between the first and second plurality of gullets.

39. The mandrel of claim 38 , further comprising a valve assembly positioned in the channel.

40. The mandrel of claim 39 , further comprising a shroud, wherein the shroud substantially covers the valve assembly.

41. The mandrel of claim 37 , wherein each of the plurality of gullets comprises a diameter of between 0.5″ and 2.0″ inches.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2021
From: LISK, MAHLON; HONEKER, LEVI
To: ORACLE DOWNHOLE SERVICES, LTD.
Reel/Frame 056405/0229 →
Continuity (2)
Provisional Application 62934951 · Nov 13, 2019
Related Publication 20210140287A1 · May 13, 2021
Cited By (1)
US 12,454,875