IP Library › Granted Patent US 11,598,066
Granted Patent B2
US 11,598,066 · App. 16/954,442 · Granted Mar 7, 2023

Building system

Inventor: Matakii Lim (Canning Vale, AU)
Assignee: NXT Building System Pty. Ltd.
E02D27/016E02D5/223E02D5/56E04B5/32E02D2200/1671E04B1/2403E04B2001/2415E04B2001/2421E04B2001/2451E04B2001/2457
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Quick Facts
Patent No.
US 11,598,066
App. No.
16/954,442
Granted
Mar 7, 2023
Kind
B2
Abstract

The present invention relates to a building system and a method of making and assembling the building system. In particular, the present invention relates to a footing for a building structure, the footing comprises a plurality of precast concrete layers, each precast concrete layer comprising reinforcement bars and a plurality of apertures. The footing further comprises a base structure comprising a base plate and a plurality of alignment bars protruding from the base plate. The footing is configured such that when the plurality of precast concrete layers are positioned on top of one another, the plurality of alignment bars of the base structure extend through the respective apertures of each precast concrete layer. Furthermore, the present invention relates to a building structure having one or more building modules.

Claims (36)

1. A footing for a building structure, the footing comprising:

a plurality of precast concrete layers, each precast concrete layer comprising reinforcement bars and a plurality of apertures, and

a base structure comprising a base plate and a plurality of alignment bars protruding from a first surface of the base plate,

wherein the footing is configured such that when the plurality of precast concrete layers are positioned on top of one another, the plurality of alignment bars of the base structure extend through respective apertures of each concrete layer,

wherein the footing further comprises a piling structure that is secured to the base structure via a second surface of the base plate that is opposite to the first surface, and

wherein one or more of the precast concrete layers comprises a plurality of slab reinforcement bars that, in use, extend from the footing into a concrete slab to connect the footing with a further footing.

2. The footing of claim 1 further comprising a centre column arranged to be directly secured to the piling structure.

3. The footing of claim 2 wherein each precast concrete layer comprises a central aperture and the footing is configured such that when the plurality of precast concrete layers are positioned on top of one another, the centre column extends through the respective central apertures of the plurality of prefabricated concrete layers.

4. The footing of claim 1 wherein each concrete layer comprises a plurality of steel tubes connected to the reinforcement bars, the plurality of steel tubes defining the plurality of apertures for receiving the respective alignment bars when the concrete layer is cast.

5. The footing of claim 1 wherein the base plate comprises connectors arranged to receive the alignment bars such that the alignment bars protrude substantially perpendicular from the base plate.

6. The footing of claim 1 comprising a column plate that is arranged to secure the footing to a vertical column of a building structure such that the footing directly supports the vertical column of the building structure.

7. The footing of claim 6 wherein one or more of the plurality of precast concrete layers comprises apertures for receiving column reinforcement bars to secure the column plate to the one or more of the plurality of precast concrete layers.

8. The footing of claim 1 being arranged such that when the footing is connected to a vertical column of the building structure, the footing, the vertical column and the piling structure are substantially aligned.

9. The footing of claim 1 wherein each concrete layer comprises reinforcement steel bars.

10. The footing of claim 9 wherein each concrete layer comprises a reinforcement steel mesh.

11. The footing of claim 1 , wherein the piling structure comprises one or more screw or helical piles.

12. The footing of claim 11 wherein the piling structure has an overall conical shape.

13. The footing of claim 1 wherein each precast concrete layer comprises one or more lifting elements such that each precast concrete layer can be lifted by a lifting or handling machine.

14. A building structure or a foundation for a building structure comprising a plurality of footings in accordance with claim 1 .

15. A method of making a footing for a building structure, the method comprising:

providing a base structure comprising a base plate, a plurality of alignment bars protruding from a first surface of the base plate, and a piling structure secured to the base structure via a second surface of the base plate that is opposite to the first surface; and

providing a plurality of precast concrete layers, wherein each concrete layer is made by:

a) providing reinforcement bars for reinforcing a concrete layer;

b) connecting a plurality of spacer chairs to the reinforcement bars such that the reinforcement bars are elevated when positioned on a surface;

c) connecting a plurality of steel tubes to the reinforcement bars such that when the concrete layer is cast, the steel tubes form a plurality of apertures that are arranged to receive the respective alignment bars of the base structure when the footing is assembled; and

d) pouring concrete into a casting mould to form the concrete layer,

wherein for one or more precast concrete layers, the method comprises a step of connecting a plurality of slab reinforcement bars that, in use, extend from the footing into a concrete slab to connect the footing with a further footing.

16. A method of forming a foundation of a building structure, the method comprising:

providing a footing comprising a plurality of precast concrete layers, each precast concrete layer comprising reinforcement bars and a plurality of apertures, the footing further comprising a base structure comprising a base plate and a plurality of alignment bars protruding from the base plate;

securing a piling structure to the base plate of the footing;

positioning the piling structure and the base plate within a ground where the building structure is to be erected;

positioning the plurality of precast concrete layers on top of one another such that the plurality of alignment bars of the base structure extend through respective apertures of each concrete layer, and

securing a vertical column of the building structure to the footing.

17. The method of claim 16 comprising:

providing concrete slab between a plurality of footings,

wherein one or more of the precast concrete layers of each footing comprises connectors arranged to receive slab reinforcement bars extending into the concrete slab between the plurality of footings.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2021
From: NXT IP PTY LTD
To: NXT BUILDING SYSTEM PTY LTD
Reel/Frame 056112/0500 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2020
From: LIM, MATAKII
To: NXT IP PTY LTD
Reel/Frame 052955/0631 →
Priority Claims (2)
AU 2017905037 · Dec 16, 2017 · national
AU 2017905038 · Dec 17, 2017 · national
Continuity (1)
Related Publication 20210087773A1 · Mar 25, 2021
Cited By (1)
US 12,601,174