IP Library › Granted Patent US 11,600,817
Granted Patent B2
US 11,600,817 · App. 17/002,408 · Granted Mar 7, 2023

Production method for producing silicon clathrate II

Inventors: Masanori Harata (Kariya, JP); Jun Yoshida (Mishima, JP); Kazuhiro Suzuki (Hadano, JP); Daichi Kosaka (Toyota, JP); Shinji Nakanishi (Shizuoka-ken, JP)
Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI; TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M4/386C01B33/037C22C24/00H01M4/381H01M10/058H01M10/0525C01P2002/54C01P2002/72C01P2006/40H01M2004/027
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Quick Facts
Patent No.
US 11,600,817
App. No.
17/002,408
Granted
Mar 7, 2023
Kind
B2
Abstract

Provided is a novel production method for producing silicon clathrate II. In the production method for producing silicon clathrate II, in a reaction system in which a Na—Si alloy containing Na and Si and an Na getter agent coexist so as not to be in contact with each other, the Na—Si alloy is heated and Na evaporated from the Na—Si alloy is thus caused to react with the Na getter agent to reduce an amount of Na in the Na—Si alloy.

Claims (22)

1. A production method for producing silicon clathrate II, wherein, in a reaction system in which a Na-Si alloy containing Na and Si and an Na getter agent coexist so as not to be in contact with each other, the Na-Si alloy is heated and Na evaporated from the Na-Si alloy chemically reacts with the Na getter agent to reduce an amount of Na in the Na-Si alloy.

2. A production method for producing silicon clathrate II represented by composition formula Na x2 Si 136 , wherein,

in a reaction system in which silicon clathrate II represented by composition formula Na x1 Si 136 and an Na getter agent coexist so as not to be in contact with each other,

the silicon clathrate II is heated and Na evaporated from the silicon clathrate II is thus caused to react with the Na getter agent to reduce an amount of Na in the silicon clathrate II, and

x1 and x2 satisfy 0<x1≤24, 0≤x2<24, and x2<x1.

3. The production method for producing the silicon clathrate II according to claim 1 or 2 , wherein heating is performed under a reduced-pressure condition.

4. The production method for producing the silicon clathrate II according to claim 3 , wherein an air pressure P under the reduced-pressure condition satisfies 10 −2 Pa<P<10 5 Pa.

5. The production method for producing the silicon clathrate II according to claim 1 or 2 , wherein a heating temperature is not higher than 400° C.

6. The production method for producing the silicon clathrate II according to claim 1 or 2 , wherein the Na getter agent is selected from a metal oxide other than an alkali metal and an alkaline-earth metal, a metal sulfide other than an alkali metal and an alkaline-earth metal, and a metal halide other than an alkali metal and an alkaline-earth metal.

7. The production method for producing the silicon clathrate II according to claim 1 or 2 , wherein the Na getter agent is selected from WO 3 , MoO 3 , ZnO, FeO, V 2 O 3 , TiO 2 , SiO, and Al 2 O 3 .

8. The production method for producing the silicon clathrate II according to claim 7 , wherein the Na getter agent is selected from MoO 3 , FeO, and SiO.

9. The production method for producing the silicon clathrate II according to claim 1 , wherein the Na getter agent is a material that reacts with 0-valent Na.

10. A production method for producing a negative electrode active material, the production method comprising producing the silicon clathrate II by using the production method according to claim 1 or 2 .

11. A production method for producing a negative electrode, the production method comprising:

producing the negative electrode active material by using the production method according to claim 8 ; and

producing a negative electrode by using the negative electrode active material.

12. A production method for producing a secondary battery, the production method comprising:

producing the negative electrode by using the production method according to claim 9 ; and

producing a secondary battery by using the negative electrode.

13. A production method for producing silicon clathrate II comprising,

providing a Na-Si alloy containing Na and Si and an Na getter agent where the Na-Si alloy and Na getter agent coexist so as not to be in contact with each other,

heating the Na-Si alloy to evaporate Na, and the evaporated Na chemically reacts with the Na getter agent to reduce an amount of Na in the Na-Si alloy.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2020
From: HARATA, MASANORI; YOSHIDA, JUN; SUZUKI, KAZUHIRO; KOSAKA, DAICHI; NAKANISHI, SHINJI
To: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI; TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 053598/0813 →
Priority Claims (1)
JP JP2019-154849 · Aug 27, 2019 · national
Continuity (1)
Related Publication 20210066714A1 · Mar 4, 2021
Cited By (2)
US 12,322,793 US 12,586,782