Selectively plated plastic part
An electrical connector including a housing and electrical conductor plating. The housing includes a first member and a second member. The first member is made of plastic and forms at least one first contact receiving channel therein. The second member is attached around the first member, and the first and second members form at least one second contact receiving channel therebetween. The electrical conductor plating is on the first member. The electrical conductor plating includes at least one first section along the at least one first contact receiving channel and at least one second section along an exterior side of the first member at the at least one second contact receiving channel. The first and second sections of the electrical conductor plating are electrically separate from one another.
1. A connector module for an electrical connector, the connector module comprising:
an insulative member;
a first section of electrically conductive plating elongated in a first direction on an interior surface of a cavity of the insulative member, the cavity being open on a side of the cavity that faces a second direction perpendicular to the first direction; and
a second section of electrically conductive plating elongated in the first direction on an exterior surface of the insulative member that at least partially surrounds the cavity, the first and second sections of electrically conductive plating being electrically separate from one another.
2. The connector module of claim 1 , wherein the interior surface of the cavity comprises first and second walls and a third wall connecting the first and second walls, and wherein the first section of electrically conductive plating is disposed at least on the third wall of the cavity.
3. The connector module of claim 2 , further comprising a third section of electrically conductive plating elongated in the first direction on an interior surface of a cavity of the insulative member that is electrically separate from the first and second sections.
4. The connector module of claim 3 , further comprising an insulative housing that includes the insulative member, the insulative housing comprising:
a first cavity having an interior surface with the first section of electrically conductive plating thereon, the first cavity being open on a first side of the first cavity that faces the second direction; and
a second cavity having an interior surface with the third section of electrically conductive plating thereon, the second cavity being open on a side of the second cavity that faces a third direction opposite the second direction.
5. The connector module of claim 4 , wherein:
the interior surface of the first cavity comprises the first, second, and third walls; and
the interior surface of the second cavity comprises fourth and fifth walls and a sixth wall connecting the fourth and fifth walls; and
the third section of electrically conductive plating is disposed at least on the sixth wall.
6. The connector module of claim 5 , wherein the first and third sections of electrically conductive plating are configured to carry respective components of a differential signal.
7. An electrical connector, comprising:
a support; and
a plurality of connector modules held by the support, each connector module comprising:
an insulative member;
a first section of electrically conductive plating elongated parallel to a first axis on a first surface of the insulative member; and
a second section of electrically conductive plating elongated parallel to the first axis on a second surface of the insulative member that is electrically separate from the first section of electrically conductive plating and positioned, at least in part, on each side of the insulative member about the first axis.
8. The electrical connector of claim 7 , wherein the first section of electrically conductive plating is configured to carry an electrical signal and the second section of electrically conductive plating is configured to carry ground current parallel to the first section.
9. The electrical connector of claim 8 , wherein the second section of electrically conductive plating comprises first and second portions separated from one another other along a perimeter surrounding the first section of electrically conductive plating by at least one gap.
10. The electrical connector of claim 9 , wherein the at least one gap is electrically insulative.
11. The electrical connector of claim 10 , wherein the at least one gap comprises a pair of gaps positioned opposite one another along the perimeter surrounding the first section of electrically conductive plating.
12. The electrical connector of claim 7 , further comprising a third section of electrically conductive plating on the insulative member of each connector module that is electrically separate from the first and second sections of electrically conductive plating.
13. The electrical connector of claim 12 , wherein the second section of electrically conductive plating at least partially surrounds the second section on each side about the first axis.
14. The electrical connector of claim 12 , wherein the first and third sections are configured to carry respective components of a differential signal.
15. A method of engaging an electrical connector to an electronic component, wherein the electrical connector comprises an insulative member and an elongated first section of electrical conductor and an elongated second section of electrical conductor plated on the insulative member, the elongated first section and the elongated second section being elongated in a first direction, and the first and second sections being configured to carry respective components of a differential signal, the method comprising:
urging the first member towards the electronic component such that the elongated first section and the elongated second section electrically couple to a respective differential pair of conductive elements of the electronic component.
16. The method of claim 15 , wherein the electronic component comprises a second electrical connector, and urging the first member towards the electronic component comprises electrically coupling the elongated first section and the elongated second section to a respective differential pair of mating electrical contacts of the second electrical connector.
17. The method of claim 15 , wherein the electronic component comprises a printed circuit board, and urging the first member towards the electronic component comprises electrically coupling the elongated first section and the elongated second section to a respective differential pair of electrically conductive elements of the printed circuit board.
18. The method of claim 15 , wherein the electrical connector further comprises an elongated third section of electrical conductor plated on the insulative member to provide a ground path for the first and second sections, and wherein urging the first member towards the electronic component comprises electrically coupling the third section to a ground conductive element of the electronic component.
19. A method of forming an electrical connector comprising a first section of electrically conductive plating and a second section of electrically conductive plating that are electrically separate from one another, the method comprising:
forming a plated plastic housing member at least in part by depositing, using vapor deposition, electrically conductive plating on one or more surfaces of a plastic housing member, the electrically conductive plating comprising the first section of electrically conductive plating and the second section of electrically conductive plating; and
assembling the plated plastic housing member, together with a plurality of like plated plastic housing members, into a support with the first and second sections of electrically conductive plating exposed for mating with electrically conductive portions of a mating component or mounting to electrically conductive portions of a printed circuit board.
20. The method of claim 19 , wherein forming the plated plastic housing member further comprises positioning the first and second sections to carry respective components of a differential signal.
21. The method of claim 20 , further comprising positioning a metal component at least partially around the first and second sections of electrically conductive plating.
22. The method of claim 19 , wherein forming the plated plastic housing member further comprises removing at least a portion of the vapor deposited electrically conductive plating to electrically separate the first section of electrically conductive plating from the second section of electrically conductive plating.
23. A method of forming an electrical connector, the method comprising:
forming a plated plastic housing member at least in part by:
depositing, using vapor deposition, on more or more surfaces of a plastic housing member, a first section of electrically conductive plating and a second section of electrically conductive plating; and
depositing, using vapor deposition, a third section of electrically conductive plating on a surface that at least partially surrounds the one or more surfaces having the first and second sections thereon,
wherein the plated plastic housing member is formed such that the first and second sections of electrically conductive plating are electrically separate from one another, and the third section of electrically conductive plating is electrically separate from the first and second sections of electrically conductive plating.