IP Library › Granted Patent US 11,609,220
Granted Patent B2
US 11,609,220 · App. 17/249,481 · Granted Mar 21, 2023

Method and apparatus for fast-initialization gas concentration monitoring

Inventors: Alfredo Flores Gutierrez (Southampton, GB); Keith Francis Edwin Pratt (Portsmouth, GB); Lamar Floyd Ricks (Westerville, OH)
Assignee: Honeywell International Inc.
G01N33/0073G01L19/00
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Quick Facts
Patent No.
US 11,609,220
App. No.
17/249,481
Granted
Mar 21, 2023
Kind
B2
Abstract

A sensor assembly for monitoring gas concentration and a method of the same are provided. The sensor assembly includes a start-up sensor and a long-run sensor. The start-up sensor is characterized by a first power-on period and the long-run sensor is characterized by a second power-on period that is longer than the first power-on period. The sensor assembly also includes a controller in communication with the start-up sensor and the long-run sensor. The controller is configured to cause the start-up sensor and the long-run sensor to power on. The controller is further configured to power off the start-up sensor and monitor the gas concentration via the long-run sensor upon the expiration of the second power-on period. A corresponding method of monitoring gas concentration is also provided.

Claims (25)

1. A sensor assembly for monitoring a gas concentration, the sensor assembly comprising:

a start-up sensor and a long-run sensor, wherein the start-up sensor is characterized by a first power-on period of less than one minute and the long-run sensor is characterized by a second power-on period that is longer than the first power-on period; and

a controller in communication with the start-up sensor and the long-run sensor, the controller configured to cause the start-up sensor and the long-run sensor to power on at a same time and the controller is further configured to power off the start-up sensor and monitor the gas concentration via the long-run sensor upon the expiration of the second power-on period.

2. The sensor assembly of claim 1 , wherein the start-up sensor defines a start-up capillary size and the long-run sensor defines a long-run capillary size, and wherein the start-up capillary size is larger than the long-run capillary size.

3. The sensor assembly of claim 1 , wherein the second power-on period is 15 minutes.

4. The sensor assembly of claim 1 , wherein the start-up sensor remains off until an instance the long-run sensor is powered off completely and restarted.

5. The sensor assembly of claim 1 , wherein the start-up sensor and the long-run sensor are disposed within a single sensor housing.

6. The sensor assembly of claim 1 , wherein the start-up sensor and the long-run sensor are defined within a dual sensor, wherein the dual sensor defines a start-up electrode and a long-run electrode with a single counter electrode.

7. The sensor assembly of claim 1 , wherein the start-up sensor defines a start-up electrode and the long-run sensor defines a long-run electrode, wherein the start-up electrode is operable in association with a PTFE membrane having a first thickness and the long-run electrode is operable in association with a PTFE membrane having a second thickness greater than the first thickness.

8. The sensor assembly of claim 6 , wherein the dual sensor is in communication with a controller configured switch between a dual powered state and a long-run state, wherein the dual powered state is characterized as an instance in which both the start-up sensor and the long-run sensor are powered and the long-run state is characterized as an instance in which the start-up sensor is powered off and the long-run sensor is powered.

9. The sensor assembly of claim 1 , wherein an operating current of the start-up sensor is higher than an operating current of the long-run sensor.

10. The sensor assembly of claim 1 , wherein at least one of the start-up sensor or the long-run sensor is an oxygen sensor or a partial pressure sensor.

11. A method of monitoring a gas concentration, the method comprising:

powering on a start-up sensor and a long-run sensor at a same time, wherein the start-up sensor is characterized by a first power-on period of less than one minute and the long-run sensor is characterized by a second power-on period that is longer than the first power-on period;

during the second power-on period of the long-run sensor, monitoring the gas concentration via the start-up sensor; and

upon expiration of the second power-on period, powering off the start-up sensor and monitoring the gas concentration via the long-run sensor.

12. The method of claim 11 , wherein the start-up sensor defines a start-up capillary size and the long-run sensor defines a long-run capillary size, and wherein the start-up capillary size is larger than the long-run capillary size.

13. The method of claim 11 , wherein the second power-on period is 15 minutes.

14. The method of claim 11 , wherein the start-up sensor remains off until an instance the long-run sensor is powered off completely and restarted.

15. The method of claim 11 , wherein the start-up sensor and the long-run sensor are disposed within a single sensor housing.

16. The method of claim 11 , wherein the start-up sensor and the long-run sensor are defined within a dual sensor, wherein the dual sensor defines a start-up electrode and a long-run electrode with a single counter electrode.

17. The method of claim 11 , wherein the start-up sensor defines a start-up electrode and the long-run sensor defines a long-run electrode, wherein the start-up electrode is operable in association with a PTFE membrane having a first thickness and the long-run electrode is operable in association with a PTFE membrane having a second thickness greater than the first thickness.

18. The method of claim 16 , wherein the dual sensor is in communication with a controller configured switch between a dual powered state and a long-run state, wherein the dual powered state is characterized as an instance in which both the start-up sensor and the long-run sensor are powered and the long-run state is characterized as an instance in which the start-up sensor is powered off and the long-run sensor is powered.

19. The method of claim 11 , wherein an operating current of the start-up sensor is higher than an operating current of the long-run sensor.

20. The method of claim 11 , wherein at least one of the start-up sensor or the long-run sensor is an oxygen sensor or a partial pressure sensor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2021
From: FLORES GUTIERREZ, ALFREDO; PRATT, KEITH FRANCIS EDWIN; RICKS, LAMAR FLOYD
To: HONEYWELL INTERNATIONAL INC.
Reel/Frame 055473/0447 →
Continuity (2)
Continuation 16787704 · Feb 11, 2020
Related Publication 20210247371A1 · Aug 12, 2021