IP Library Granted Patent US 11,610,761
Granted Patent B2
US 11,610,761 · App. 17/150,633 · Granted Mar 21, 2023

Synchronization between an excitation source and a substrate bias supply

Inventors: Kevin Fairbairn (Los Gatos, CA); Denis Shaw (Fort Collins, CO); Daniel Carter (Fort Collins, CO)
Assignee: Advanced Energy Industries, Inc.
H01J37/32146C23C14/48H01J37/3299H01J37/32174H01J37/32935
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Quick Facts
Patent No.
US 11,610,761
App. No.
17/150,633
Granted
Mar 21, 2023
Kind
B2
Abstract

Systems and methods for plasma processing are disclosed. A method includes applying pulsed power to a plasma processing chamber with an excitation source during a first processing step with a first duty cycle and applying, during the first processing step, an asymmetric periodic voltage waveform to a substrate support to produce a first plasma sheath voltage between a substrate and a plasma. Pulsed power is applied to the plasma processing chamber with the excitation source during a second processing step with a second duty cycle and during the second processing step, a different asymmetric periodic voltage waveform is applied to the substrate support to produce a different plasma sheath voltage between the substrate and the plasma.

Claims (29)

1. A method for plasma processing, the method comprising:

applying pulsed RF power to a plasma processing chamber with an excitation source at a plurality of pulsing levels each having a frequency and a duty cycle; and

applying, synchronously during the plurality of pulsing levels, an asymmetric periodic voltage waveform with a bias supply to affect a control of a plasma sheath voltage during each of the plurality of pulsing levels.

2. The method of claim 1 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels to produce a constant plasma sheath voltage that is a same magnitude for each of the plurality of pulsing levels.

3. The method of claim 1 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels to produce a time-varying plasma sheath voltage for one or more of the plurality of pulsing levels.

4. The method in claim 1 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels to produce a constant plasma sheath voltage that is a different magnitude for each of the plurality of pulsing levels.

5. The method of claim 1 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels to produce a time-varying plasma sheath voltage for one or more of the plurality of pulsing levels.

6. The method of claim 1 wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels with a positive or negative time offset with respect to each of the plurality of pulsing levels.

7. The method of claim 3 wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels with a positive or negative time offset with respect to each of the plurality of pulsing levels.

8. The method of claim 4 where the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels with a positive or negative time offset with respect to each of the plurality of pulsing levels.

9. The method of claim 5 where the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels with a positive or negative time offset with respect to each of the plurality of pulsing levels.

10. A plasma processing system, the system comprising:

a bias supply configured to apply and modify an asymmetric periodic voltage waveform to a substrate support to modify a plasma sheath voltage between the plasma and a substrate within a plasma processing chamber; and

at least one controller configured to:

applying pulsed RF power to a plasma processing chamber with an excitation source at a plurality of pulsing levels each having a frequency and a duty cycle; and

applying, synchronously during the plurality of pulsing levels, an asymmetric periodic voltage waveform with a bias supply to affect a control of a plasma sheath voltage during each of the plurality of pulsing levels.

11. The plasma processing system of claim 10 , wherein the at least one controller is configured to control the bias supply to apply the asymmetric periodic voltage waveform synchronously during the plurality of pulsing levels to produce a constant plasma sheath voltage that is a same magnitude for each of the plurality of pulsing levels.

12. The plasma processing system of claim 10 , wherein the at least one controller is configured to control the bias supply to apply the asymmetric periodic voltage waveform synchronously during the plurality of pulsing levels to produce a time-varying plasma sheath voltage for one or more of the plurality of pulsing levels.

13. The plasma processing system of claim 10 , wherein the at least one controller is configured to control the bias supply to apply the asymmetric periodic voltage waveform synchronously during the plurality of pulsing levels to produce a constant plasma sheath voltage that is a different magnitude for each of the plurality of pulsing levels.

14. The plasma processing system of claim 10 , wherein the at least one controller is configured to control the bias supply to apply the asymmetric periodic voltage waveform synchronously during the plurality of pulsing levels to produce a time-varying plasma sheath voltage for one or more of the plurality of pulsing levels.

15. The plasma processing system of claim 10 , wherein the at least one controller is configured to control the bias supply to apply the asymmetric periodic voltage waveform synchronously during the plurality of pulsing levels with a positive or negative time offset with respect to each of the plurality of pulsing levels.

16. A non-transitory computer-readable medium comprising instructions stored thereon, for execution by a processor, or for configuring a field programmable gate array, to perform plasma processing, the instructions including instructions to:

apply pulsed RF power to a plasma processing chamber with an excitation source at a plurality of pulsing levels each having a frequency and a duty cycle; and

apply, synchronously during the plurality of pulsing levels, an asymmetric periodic voltage waveform with a bias supply to affect a control of a plasma sheath voltage during each of the plurality of pulsing levels.

17. The non-transitory computer-readable medium of claim 16 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels to produce a constant plasma sheath voltage that is a same magnitude for each of the plurality of pulsing levels.

18. The non-transitory computer-readable medium of claim 16 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels to produce a time-varying plasma sheath voltage for one or more of the plurality of pulsing levels.

19. The non-transitory computer-readable medium in claim 16 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels to produce a constant plasma sheath voltage that is a different magnitude for each of the plurality of pulsing levels.

20. The non-transitory computer-readable medium of claim 16 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels to produce a time-varying plasma sheath voltage for one or more of the plurality of pulsing levels.

21. The non-transitory computer-readable medium of claim 16 , wherein the asymmetric periodic voltage waveform is applied synchronously during the plurality of pulsing levels with a positive or negative time offset with respect to each of the plurality of pulsing levels.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2021
From: FAIRBAIRN, KEVIN; SHAW, DENIS; CARTER, DANIEL
To: ADVANCED ENERGY INDUSTRIES, INC.
Reel/Frame 055208/0824 →
Continuity (4)
Continuation 16803020 · Feb 27, 2020
Continuation 16193790 · Nov 16, 2018
Provisional Application 62588187 · Nov 17, 2017
Related Publication 20210134562A1 · May 6, 2021
Cited By (2)
US 12,255,051 US 12,567,562