IP Library Granted Patent US 11,612,855
Granted Patent B2
US 11,612,855 · App. 17/683,541 · Granted Mar 28, 2023

Processes, apparatuses, and systems for direct air carbon capture utilizing waste heat and exhaust air

Inventors: Ivan Van der Walt (Conroe, TX); Ben Heichelbech (Houston, TX); Vikrum Subra (Houston, TX)
Assignee: NEXT CARBON SOLUTIONS, LLC
B01D53/22B01D53/04B01D53/1425B01D53/26B01D2252/204B01D2257/504B01D2257/80B01D2259/40088
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Quick Facts
Patent No.
US 11,612,855
App. No.
17/683,541
Granted
Mar 28, 2023
Kind
B2
Abstract

Disclosed are processes, apparatuses, and systems for Direct Air Carbon Capture utilizing waste heat from gas turbines and exhaust air from air cooled heat exchangers, such as in industrial facilities with sources of heat and using fans. The exhaust air from the air cooled heat exchangers may be used to drive one or more fans in one or more Direct Air Carbon Capture units. The waste heat—thus no electricity needed—may be used to regenerate the catalyst(s) in the Direct Air Carbon Capture units.

Claims (30)

1. A process comprising:

directing, into a direct air carbon capture (DACC) unit, a stream of exhaust air from an air cooled heat exchanger, wherein the DACC unit includes a capture device configured to capture carbon dioxide (CO2) from the exhaust air flowing through the DACC unit, wherein the capture device includes a membrane configured to selectively filter at least a portion of the CO2 from the exhaust air.

2. The process of claim 1 , wherein the capture device includes one or more chemicals configured to selectively separate at least a portion of the CO2 from the exhaust air.

3. The process of claim 2 , wherein the one or more chemicals include at least one of a liquid solvent or a solid sorbent.

4. The process of claim 1 , further comprising:

conveying waste heat to the DACC unit; and

removing, using the waste heat, the CO2 captured by the capture device.

5. The process of claim 4 , wherein removing the CO2 captured by the capture device comprises regenerating the capture device.

6. The process of claim 4 , further comprising recovering the waste heat from an industrial flue gas.

7. The process of claim 6 , wherein the industrial flue gas includes a combustion product of a gas turbine.

8. The process of claim 1 , further comprising:

compressing a product of the capture device, wherein the product of the capture device includes at least a portion of the CO2 captured from the exhaust air.

9. The process of claim 8 , wherein the product of the capture device is a CO2 rich stream.

10. The process of claim 8 , further comprising sending the compressed product to a sequestration site.

11. The process of claim 1 , further comprising:

removing water from the stream of exhaust air flowing through the DACC unit to produce liquid water.

12. A process comprising:

recovering waste heat from an industrial flue gas;

conveying waste heat from the industrial flue gas to a direct air carbon capture (DACC) unit, wherein the DACC unit includes a capture device configured to capture carbon dioxide (CO2) flowing into the DACC unit; and

removing, using the waste heat, at least a portion of the CO2 captured at the capture device.

13. The process of claim 12 , wherein removing the at least portion of the CO2 includes regenerating the capture device.

14. The process of claim 12 , wherein the industrial flue gas includes a combustion product of a gas turbine.

15. The process of claim 12 , further comprising:

transporting a stream of exhaust air of an air cooled heat exchanger into the DACC unit, wherein the capture device is configured to capture the CO2 from the stream of exhaust air.

16. The process of claim 12 , further comprising:

compressing a product of the capture device, wherein the product of the capture device includes at least a portion of the CO 2 captured from the exhaust air.

17. The process of claim 16 , further comprising sending the compressed product to a sequestration site.

18. The process of claim 16 , wherein the product of the capture device is a CO2 rich stream.

19. The process of claim 12 , further comprising:

separating water from other gases in the stream of exhaust air flowing through the DACC unit to produce liquid water.

Assignments (2)
CHANGE OF ADDRESS Recorded Oct 23, 2024
From: NEXT CARBON SOLUTIONS, LLC
To: NEXT CARBON SOLUTIONS, LLC
Reel/Frame 069233/0042 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2022
From: VAN DER WALT, IVAN; HEICHELBECH, BEN; SUBRA, VIKRUM
To: NEXT CARBON SOLUTIONS, LLC
Reel/Frame 059210/0974 →
Continuity (2)
Provisional Application 63165491 · Mar 24, 2021
Related Publication 20220305434A1 · Sep 29, 2022
Cited By (1)
US 12,582,940