Container for foodstuff storage and dispensing
A container and method of manufacture of a container made of a single material is provided. The container includes a base having a base perimeter with a surface, and a wall having an upper edge and a lower edge, the upper edge comprising two upper edge portions, wherein the lower edge is affixed about the entire perimeter surface, and the first upper edge portion is affixed to the second upper edge portion, thereby forming a space to hold foodstuffs. The base stock material is cut and formed into a base with the base perimeter. A seal is applied between the lower edge of the wall and the surface of the base perimeter. Another seal is applied to two vertical end portions of the wall, forming a cup-like container with an internal space. A final seal is applied between two portions of the upper edge of the wall completing the container.
1. A container for storing and dispensing foodstuffs, the container comprising:
a base comprising an aperture for dispensing the foodstuffs and a base perimeter, the base perimeter having a perimeter surface, wherein the base further comprises a lower base surface having an imaginary major axis and an imaginary minor axis, where the imaginary major axis is longer than the imaginary minor axis; and
a wall having an upper edge and a lower edge, the upper edge comprising a first upper edge portion and a second upper edge portion;
wherein the lower edge of the wall is affixed about the entire perimeter surface of the base forming a lower seal, and the first upper edge portion is affixed to the second upper edge portion forming an upper seal, thereby forming a space to hold the foodstuffs, wherein the upper seal is oriented parallel to the lower seal.
2. The container of claim 1 , wherein the wall comprises a first vertical portion arranged orthogonal to the imaginary major axis and the imaginary minor axis of the base, and a second vertical portion arranged orthogonal to the imaginary major axis and the imaginary minor axis of the base, and wherein the first vertical portion and the second vertical portion of the wall are affixed to each other.
3. The container of claim 1 , wherein the base comprises a lower base surface and the lower base surface is formed as a circle, a square, a rounded rectangle, a squircle, or a rectellipse.
4. The container of claim 1 , wherein the base comprises a lower base surface and the lower base surface comprises an aperture communicably coupled with the space.
5. The container of claim 4 , wherein the aperture is formed as an integral valve or configured to receive a valve insert.
6. The container of claim 4 , wherein the base perimeter terminates at a rim, the rim configured to uniformly contact a planar surface to support the container.
7. The container of claim 1 , wherein the wall and the base are made of paper, polypropylene, polyethylene, polyethylene terephthalate, polyamide, polystyrene, polylactic acid, thermoplastic starch, Polyhydroxyalkanoate, Polyhydroxybutyrate, Polybutylene succinate, or any combination thereof.
8. The container of claim 1 , wherein a first volume between a lower base surface of the base and a plane coincident with a rim of the base is less than a second volume of the space to hold the foodstuffs.
9. The container of claim 1 , further comprising a cap assembly comprising a hinge, wherein the entire cap assembly is disposed within a first volume between a lower base surface of the base and a plane coincident with a rim of the base.
10. The container of claim 1 , wherein the wall has a thickness and the thickness is selected from a range between 10-1500 microns.
11. A method of manufacturing a container, the method comprising:
forming a base, the base comprising an aperture for dispensing foodstuffs and a base perimeter, the base perimeter having a perimeter surface, wherein the base further comprises a lower base surface having an imaginary major axis and an imaginary minor axis, where the imaginary major axis is longer than the imaginary minor axis;
forming a wall having an upper edge and a lower edge, the upper edge comprising a first upper edge portion and a second upper edge portion;
sealing the lower edge of the wall about the entire perimeter surface of the base to form a lower seal; and
sealing the first upper edge portion to the second upper edge portion to form an upper seal, thereby forming a space, wherein the upper seal is oriented parallel to the lower seal.
12. The method of claim 11 , wherein the wall is formed with a first vertical portion and a second vertical portion, the method further comprising:
sealing the first vertical portion and the second vertical portion.
13. The method of claim 11 , wherein the base comprises a lower base surface, the lower base surface being formed as a circle, a square, a squircle, or a rectellipse.
14. The method of claim 11 , wherein the base comprises a lower base surface, the lower base surface comprising an aperture communicably coupled with the space.
15. The method of claim 14 , wherein the aperture is formed as an integral valve or is configured to receive a valve insert.
16. The method of claim 14 , wherein a first volume between the lower base surface of the base and a plane coincident with a rim of the base is less than a second volume of the space to hold the foodstuffs.
17. The method of claim 11 , wherein the base is formed with a cap assembly comprising a hinge, wherein the entire cap assembly is disposed within a first volume between a lower base surface of the base and a plane coincident with a rim of the base.
18. The method of claim 11 , wherein the wall and the base are formed of polypropylene, polyethylene, polyethylene terephthalate, polyamide, polystyrene, polylactic acid, paper, thermoplastic starch, Polyhydroxyalkanoate, Polyhydroxybutyrate, Polybutylene succinate, or any combination thereof.
19. The method of claim 11 , wherein the sealing of the lower edge of the wall about the entire perimeter surface of the base and the sealing of the first upper edge portion to the second upper edge portion use heat sealing, conduction sealing, induction sealing, adhesive sealing, ultrasonic bonding, welding, laser sealing or any combination thereof.
20. A container for storing and dispensing foodstuffs, the container comprising:
a base comprising an aperture for dispensing the foodstuffs and a base perimeter, the base perimeter having a perimeter surface; and
a wall having an upper edge and a lower edge, the upper edge comprising a first upper edge portion and a second upper edge portion;
wherein the lower edge of the wall is affixed about the entire perimeter surface of the base forming a lower seal, and the first upper edge portion is affixed to the second upper edge portion forming an upper seal, thereby forming a space to hold the foodstuffs, wherein the upper seal is oriented parallel to the lower seal;
wherein the base comprises a lower base surface and the lower base surface comprises an aperture communicably coupled with the space;
wherein the base perimeter terminates at a rim, the rim configured to uniformly contact a planar surface to support the container.
21. A container for storing and dispensing foodstuffs, the container comprising:
a base comprising an aperture for dispensing the foodstuffs and a base perimeter, the base perimeter having a perimeter surface; and
a wall having an upper edge and a lower edge, the upper edge comprising a first upper edge portion and a second upper edge portion;
wherein the lower edge of the wall is affixed about the entire perimeter surface of the base forming a lower seal, and the first upper edge portion is affixed to the second upper edge portion forming an upper seal, thereby forming a space to hold the foodstuffs, wherein the upper seal is oriented parallel to the lower seal;
wherein a first volume between a lower base surface of the base and a plane coincident with a rim of the base is less than a second volume of the space to hold the foodstuffs.
22. A container for storing and dispensing foodstuffs, the container comprising:
a base comprising an aperture for dispensing the foodstuffs and a base perimeter, the base perimeter having a perimeter surface;
a wall having an upper edge and a lower edge, the upper edge comprising a first upper edge portion and a second upper edge portion; and
a cap assembly comprising a hinge, wherein the entire cap assembly is disposed within a first volume between a lower base surface of the base and a plane coincident with a rim of the base;
wherein the lower edge of the wall is affixed about the entire perimeter surface of the base forming a lower seal, and the first upper edge portion is affixed to the second upper edge portion forming an upper seal, thereby forming a space to hold the foodstuffs, wherein the upper seal is oriented parallel to the lower seal.
23. A method of manufacturing a container, the method comprising:
forming a base, the base comprising an aperture for dispensing foodstuffs and a base perimeter, the base perimeter having a perimeter surface;
forming a wall having an upper edge and a lower edge, the upper edge comprising a first upper edge portion and a second upper edge portion;
sealing the lower edge of the wall about the entire perimeter surface of the base to form a lower seal; and
sealing the first upper edge portion to the second upper edge portion to form an upper seal, thereby forming a space, wherein the upper seal is oriented parallel to the lower seal;
wherein the base comprises a lower base surface and the lower base surface comprises an aperture communicably coupled with the space; and
wherein the base perimeter terminates at a rim, the rim configured to uniformly contact a planar surface to support the container.
24. A method of manufacturing a container, the method comprising:
forming a base, the base comprising an aperture for dispensing foodstuffs and a base perimeter, the base perimeter having a perimeter surface;
forming a wall having an upper edge and a lower edge, the upper edge comprising a first upper edge portion and a second upper edge portion;
sealing the lower edge of the wall about the entire perimeter surface of the base to form a lower seal; and
sealing the first upper edge portion to the second upper edge portion to form an upper seal, thereby forming a space, wherein the upper seal is oriented parallel to the lower seal;
wherein the base comprises a lower base surface, the lower base surface comprising an aperture communicably coupled with the space;
wherein a first volume between a lower base surface of the base and a plane coincident with a rim of the base is less than a second volume of the space to hold the foodstuffs.
25. A method of manufacturing a container, the method comprising:
forming a base, the base comprising an aperture for dispensing foodstuffs and a base perimeter, the base perimeter having a perimeter surface;
forming a wall having an upper edge and a lower edge, the upper edge comprising a first upper edge portion and a second upper edge portion;
forming a cap assembly comprising a hinge, wherein the entire cap assembly is disposed within a first volume between a lower base surface of the base and a plane coincident with a rim of the base;
sealing the lower edge of the wall about the entire perimeter surface of the base to form a lower seal; and
sealing the first upper edge portion to the second upper edge portion to form an upper seal, thereby forming a space, wherein the upper seal is oriented parallel to the lower seal.