IP Library Granted Patent US 11,614,692
Granted Patent B2
US 11,614,692 · App. 16/758,908 · Granted Mar 28, 2023

Self-Moire grating design for use in metrology

Inventors: Vladimir Levinski (Migdal HaEmek, IL); Yoel Feler (Haifa, IL)
Assignee: KLA Corporation
G03F7/70683G02B27/60G03F7/70633
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Quick Facts
Patent No.
US 11,614,692
App. No.
16/758,908
Granted
Mar 28, 2023
Kind
B2
Abstract

A grating for use in metrology including a periodic structure including a plurality of units having a pitch P, at least one unit of the plurality of units including at least a first periodic sub-structure having a first sub-pitch P1 smaller than the pitch P, and at least a second periodic sub-structure arranged along-side and separated from the first periodic sub-structure within the at least one unit and having a second sub-pitch P2 smaller than the pitch P and different from the first sub-pitch P1, P1 and P2 being selected to yield at least one Moir pitch P m =P1·P2/(P2−P1), the pitch P being an integer multiple of the first sub-pitch P and of the second sub-pitch P2.

Claims (26)

1. A grating for use in metrology comprising:

a periodic structure comprising a plurality of units having a pitch P, at least one unit of said plurality of units comprising:

at least a first periodic sub-structure having a first sub-pitch P1 smaller than said pitch P, and

at least a second periodic sub-structure arranged along-side, separated from, and non-interlaced with said first periodic sub-structure within said at least one unit and having a second sub-pitch P2 smaller than said pitch P and different from said first sub-pitch P1, P1 and P2 being selected to yield at least one Moiré pitch P m =P1·P2/(P2−P1), said pitch P being an integer multiple of said first sub-pitch P1 and of said second sub-pitch P2.

2. The grating according to claim 1 , wherein P1 and P2 are semiconductor device-like pitches.

3. The grating according to claim 2 , wherein P/P m is substantially equal to 1.

4. The grating according to claim 2 , wherein P/P m is substantially equal to 2.

5. The grating according to claim 1 , wherein P≥200 nm.

6. The grating according to claim 5 , wherein P1 and P2<200 nm.

7. The grating according to claim 1 , wherein said first and second periodic sub-structures lie along a common axis, P1 and P2 being defined along said common axis.

8. A metrology target for measurement of misregistration between layers of a semiconductor device, said target comprising at least two gratings, at least one of said at least two gratings comprising the grating of claim 1 , said at least two gratings being arranged in a mutually layered configuration.

9. The metrology target according to claim 8 , wherein said at least two gratings have the same Moiré pitch.

10. The metrology target according to claim 8 , wherein said at least two gratings have mutually different Moiré pitches.

11. A method for forming a grating for use in metrology comprising:

providing a periodic structure comprising a plurality of units having a pitch P, at least one unit of said plurality of units comprising:

at least a first periodic sub-structure having a first sub-pitch P1 smaller than said pitch P, and

at least a second periodic sub-structure arranged along-side, separated from, and non-interlaced with said first periodic sub-structure within said at least one unit and having a second sub-pitch P2 smaller than said pitch P and different from said first sub-pitch P1, P1 and P2 being selected to yield at least one Moiré pitch P m =P1·P2/(P2−P1), said pitch P being an integer multiple of said first sub-pitch P1 and of said second sub-pitch P2.

12. The method according to claim 11 , wherein P1 and P2 are semiconductor device-like pitches.

13. The method according to claim 12 , wherein P/P m is substantially equal to 1.

14. The method according to claim 12 , wherein P/P m is substantially equal to 2.

15. The method according to claim 11 , wherein P≥200 nm.

16. The method according to claim 15 , wherein P1 and P2<200 nm.

17. The method according to claim 11 , and also comprising arranging said first and second periodic sub-structures to lie along a common axis, P1 and P2 being defined along said common axis.

18. The method according to claim 11 , and also comprising arranging at least two gratings in a mutually layered configuration so as to form a metrology target for measurement of misregistration between layers of a semiconductor device, at least one of said at least two gratings comprising the grating of claim 11 .

19. The method according to claim 18 , wherein said at least two gratings have the same Moiré pitch.

20. The method according to claim 18 , wherein said at least two gratings have mutually different Moiré pitches.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2020
From: LEVINSKI, VLADIMIR; FELER, YOEL
To: KLA CORPORATION
Reel/Frame 052633/0889 →
Continuity (2)
Provisional Application 62823342 · Mar 25, 2019
Related Publication 20210200106A1 · Jul 1, 2021