IP Library › Granted Patent US 11,616,231
Granted Patent B2
US 11,616,231 · App. 17/750,436 · Granted Mar 28, 2023

Positive electrode active material, method for manufacturing positive electrode active material, and secondary battery

Inventors: Mayumi Mikami (Kanagawa, JP); Aya Uchida (Tochigi, JP); Yumiko Yoneda (Kanagawa, JP); Yohei Momma (Kanagawa, JP); Masahiro Takahashi (Kanagawa, JP); Teruaki Ochiai (Kanagawa, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01M4/525C01G53/50H01B1/08H01M4/131H01M4/133H01M4/134H01M4/139H01M4/366H01M4/505H01M6/164H01M10/0525C01P2002/74H01M2004/028
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Quick Facts
Patent No.
US 11,616,231
App. No.
17/750,436
Granted
Mar 28, 2023
Kind
B2
Abstract

A positive electrode active material having high capacity and excellent cycle performance is provided. The positive electrode active material has a small difference in a crystal structure between the charged state and the discharged state. For example, the crystal structure and volume of the positive electrode active material, which has a layered rock-salt crystal structure in the discharged state and a pseudo-spinel crystal structure in the charged state at a high voltage of approximately 4.6 V, are less likely to be changed by charge and discharge as compared with those of a known positive electrode active material.

Claims (65)

1. A lithium ion secondary battery comprising:

a positive electrode comprising a positive electrode active material, the positive electrode active material comprising lithium cobalt oxide which comprises magnesium and aluminum,

wherein:

a magnesium concentration in a surface portion of the positive electrode active material is higher than a magnesium concentration in an inner portion of the positive electrode active material;

the positive electrode active material has an O3 crystal structure when a charge depth of the positive electrode active material is 0.06 or less; and

a X-ray diffraction pattern of the positive electrode active material has at least a first diffraction peak at 2θ of 19.30±0.20° and a second diffraction peak at 2θ of 45.55±0.10° when the positive electrode is analyzed by powder X-ray diffraction by using CuKα1 ray, when a charge depth of the positive electrode active material is 0.8 or greater.

2. The lithium ion secondary battery according to claim 1 , wherein the lithium cobalt oxide further comprises fluorine.

3. The lithium ion secondary battery according to claim 1 , wherein in an EDX linear analysis of the positive electrode active material, a concentration peak of aluminum is located in a deeper region than a concentration peak of magnesium.

4. The lithium ion secondary battery according to claim 1 , in a crystal structure of the positive electrode active material, coordinate of cobalt is represented by (0, 0, 0.5) and coordinate of oxygen is represented by (0, 0, x), where x is defined as 0.20≤x≤0.25, when the positive electrode is analyzed by powder X-ray diffraction when a charge depth of the positive electrode active material is 0.8 or greater.

5. The lithium ion secondary battery according to claim 1 , wherein the surface portion of the positive electrode active material is a region from a surface of the positive electrode active material to a depth of approximately 10 nm.

6. The lithium ion secondary battery according to claim 1 , wherein a charge depth when all lithium ions that can be inserted into and extracted from a positive electrode active material are inserted is 0, and a charge depth when all lithium ions that can be inserted into and extracted from a positive electrode active material are extracted is 1.

7. The lithium ion secondary battery according to claim 1 ,

wherein the charge depth of 0.06 or less is a state where a battery comprising the positive electrode and a counter electrode of lithium is discharged until a voltage decreases to 3 V or lower, and

wherein the charge depth of 0.8 or greater is a state where a battery comprising the positive electrode and the counter electrode of lithium is charged until a voltage becomes 4.6 V or higher.

8. The lithium ion secondary battery according to claim 1 ,

wherein the charge depth of 0.8 or greater is a state where a battery comprising the positive electrode and a counter electrode of lithium is charged to greater than or equal to 219.2 mAh/g.

9. A lithium ion secondary battery comprising:

a positive electrode comprising a positive electrode active material, the positive electrode active material comprising lithium cobalt oxide which comprises magnesium and aluminum,

wherein:

a magnesium concentration in a surface portion of the positive electrode active material is higher than a magnesium concentration in an inner portion of the positive electrode active material; and

a X-ray diffraction pattern of the positive electrode active material has at least a first diffraction peak at 2θ of 19.30±0.20° and a second diffraction peak at 2θ of 45.55±0.10° when the positive electrode is analyzed by powder X-ray diffraction by using CuKα1 ray, when a battery comprising the positive electrode and a counter electrode of lithium is charged at 4.6V.

10. The lithium ion secondary battery according to claim 9 , wherein the lithium cobalt oxide further comprises fluorine.

11. The lithium ion secondary battery according to claim 9 , wherein in an EDX linear analysis of the positive electrode active material, a concentration peak of aluminum is located in a deeper region than a concentration peak of magnesium.

12. The lithium ion secondary battery according to claim 9 , in a crystal structure of the positive electrode active material, coordinate of cobalt is represented by (0, 0, 0.5) and coordinate of oxygen is represented by (0, 0, x), where x is defined as 0.20≤x≤0.25, when the positive electrode is analyzed by powder X-ray diffraction when the battery with the positive electrode and the counter electrode of lithium is charged at 4.6V.

13. The lithium ion secondary battery according to claim 9 , wherein the surface portion of the positive electrode active material is a region from a surface of the positive electrode active material to a depth of approximately 10 nm.

14. The lithium ion secondary battery according to claim 9 ,

wherein the battery with the positive electrode and the counter electrode of lithium is charged by CCCV charge.

15. The lithium ion secondary battery according to claim 9 ,

wherein a unit cell volume of a crystal structure of the positive electrode active material is 94.39 Å 3 or greater when the battery comprising the positive electrode and the counter electrode of lithium is charged at 4.6V.

16. A lithium ion secondary battery comprising:

a positive electrode comprising a positive electrode active material, the positive electrode active material comprising lithium cobalt oxide which comprises magnesium and aluminum,

wherein:

in an EDX linear analysis of the positive electrode active material, a concentration peak of aluminum is located in a deeper region than a concentration peak of magnesium,

the positive electrode active material has an O3 crystal structure when a charge depth of the positive electrode active material is 0.06 or less; and

a X-ray diffraction pattern of the positive electrode active material has at least a first diffraction peak at 2θ of 19.30±0.20° and a second diffraction peak at 2θ of 45.55±0.10° when the positive electrode is analyzed by powder X-ray diffraction by using CuKα1 ray, when a charge depth of the positive electrode active material is 0.8 or greater.

17. The lithium ion secondary battery according to claim 16 , wherein the lithium cobalt oxide further comprises fluorine.

18. The lithium ion secondary battery according to claim 16 ,

wherein the positive electrode active material comprises a first region comprising a crystal grain boundary and a second region not comprising a crystal grain boundary, and

wherein a concentration of magnesium in the crystal grain boundary or its vicinity in the first region is higher than a concentration of magnesium in the second region.

19. The lithium ion secondary battery according to claim 16 , in a crystal structure of the positive electrode active material, coordinate of cobalt is represented by (0, 0, 0.5) and coordinate of oxygen is represented by (0, 0, x), where x is defined as 0.20≤x≤0.25, when the positive electrode is analyzed by powder X-ray diffraction when a charge depth of the positive electrode active material is 0.8 or greater.

20. The lithium ion secondary battery according to claim 16 , wherein a charge depth when all lithium ions that can be inserted into and extracted from a positive electrode active material are inserted is 0, and a charge depth when all lithium ions that can be inserted into and extracted from a positive electrode active material are extracted is 1.

21. The lithium ion secondary battery according to claim 16 ,

wherein the charge depth of 0.06 or less is a state where a battery comprising the positive electrode and a counter electrode of lithium is discharged until a voltage decreases to 3 V or lower, and

wherein the charge depth of 0.8 or greater is a state where a battery comprising the positive electrode and the counter electrode of lithium is charged until a voltage becomes 4.6 V or higher.

22. The lithium ion secondary battery according to claim 16 ,

wherein the charge depth of 0.8 or greater is a state where a battery comprising the positive electrode and a counter electrode of lithium is charged to greater than or equal to 219.2 mAh/g.

23. The lithium ion secondary battery according to claim 16 ,

wherein the positive electrode comprises conductive additive, and

wherein the conductive additive includes carbon nanotube or graphene.

24. A lithium ion secondary battery comprising:

a positive electrode comprising a positive electrode active material, the positive electrode active material comprising lithium cobalt oxide which comprises magnesium and aluminum,

in an EDX linear analysis of the positive electrode active material, a concentration peak of aluminum is located in a deeper region than a concentration peak of magnesium,

wherein a X-ray diffraction pattern of the positive electrode active material has at least a first diffraction peak at 2θ of 19.30±0.20° and a second diffraction peak at 2θ of 45.55±0.10° when the positive electrode is analyzed by powder X-ray diffraction by using CuKα1 ray, when a battery comprising the positive electrode and a counter electrode of lithium is charged at 4.6V.

25. The lithium ion secondary battery according to claim 24 , wherein the lithium cobalt oxide further comprises fluorine.

26. The lithium ion secondary battery according to claim 24 ,

wherein the positive electrode active material comprises a first region comprising a crystal grain boundary and a second region not comprising a crystal grain boundary, and

wherein a concentration of magnesium in the crystal grain boundary or its vicinity in the first region is higher than a concentration of magnesium in the second region.

27. The lithium ion secondary battery according to claim 24 , in a crystal structure of the positive electrode active material, coordinate of cobalt is represented by (0, 0, 0.5) and coordinate of oxygen is represented by (0, 0, x), where x is defined as 0.20≤x≤0.25, when the positive electrode is analyzed by powder X-ray diffraction when the battery with the positive electrode and the counter electrode of lithium is charged at 4.6V.

28. The lithium ion secondary battery according to claim 24 ,

wherein the battery with the positive electrode and the counter electrode of lithium is charged by CCCV charge.

29. The lithium ion secondary battery according to claim 24 ,

wherein the positive electrode comprises conductive additive, and

wherein the conductive additive includes carbon nanotube or graphene.

30. The lithium ion secondary battery according to claim 24 ,

wherein a unit cell volume of a crystal structure of the positive electrode active material is 94.39 Å 3 or greater when the battery comprising the positive electrode and the counter electrode of lithium is charged at 4.6V.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2022
From: MIKAMI, MAYUMI; UCHIDA, AYA; YONEDA, YUMIKO; MOMMA, YOHEI; TAKAHASHI, MASAHIRO; OCHIAI, TERUAKI
To: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
Reel/Frame 059978/0521 →
Priority Claims (1)
JP 2017-099871 · May 19, 2017 · national
Continuity (2)
Division 16611791
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