Outer finned tube with mixed-wettability surface and manufacturing method thereof
An outer finned tube includes a tube body, an outer wall of the tube body is provided with outer fins spirally arranged in an extension direction of the tube body; grid fins are arranged between two adjacent spiral parts of the outer fins correspondingly; two ends of each grid fin are connected to the two adjacent spiral parts of the corresponding outer fin respectively; a gap is kept between each grid fin and the outer wall of the tube body; and the plurality of grid fins are spaced in the extension direction of the tube body. An enhancing cavity is formed in an area defined by the outer wall of the tube body, inner walls of the grid fins and the outer fins in an encircling way, which can form a larger degree of superheat, provides a nucleation point for a boiling/condensation process and improves a heat exchange performance.
1. A method for manufacturing an outer finned tube with a mixed-wettability surface, comprising the following steps of:
allowing, by machining equipment, a tube body to simultaneously do rotating motion and feeding motion;
sequentially and closely arranging a plurality of spiral outer fin rolling cutters with sequentially increasing outer diameters and extruding tooth cutters in the feeding direction of the tube body, where the spiral outer fin rolling cutter with a minimal outer diameter abuts against a start machining end of the tube body; and allowing the plurality of spiral outer fin rolling cutters with sequentially increasing outer diameters to sequentially act on an outer wall of the tube body to form outer fins perpendicular to the extension direction of the tube body, and allowing the extruding tooth cutters to extrude between adjacent spiral parts of the outer fins to form grid fins between the two adjacent spiral parts of the outer fins, where the grid fins are uniformly spaced;
wherein after the grid fins are uniformly spaced, the method further comprises the following steps of:
using a copper tube as the tube body and soaking the tube body in a solution mixture of KOH and KiCO; to generate CuO on the outer wall of the tube body, the surfaces of the outer fins and the surfaces of the grid fins;
according to two different preparation schemes based on two different distribution patterns of hydrophillic and hydrophobic regions, spraying a perfluorooctyl triethoxysilane solution with a low-surface-energy group to an area defined by the outer walls of the grid fins and the outer fins in a semi-encircling way to form a hydrophobic region in this area and form a hydrophillic region in an area defined by the outer wall of the tube body, the inner walls of the grid fins and the outer fins in an encircling way; or
soaking the tube body in a perfluoroctyl triethoxysilane solution, polishing an area defined by the outer walls of the grid fins and the outer fins in a semi-encircling way to remove the perfluoroctyl triethoxysilane coating on a surface of the area so as to form a hydrophobic region in this area and form a hydrophilic region in an area defined by the outer wall of the tube body, inner walls of the grid fins and the outer fins in an encircling way.