IP Library › Granted Patent US 11,621,428
Granted Patent B2
US 11,621,428 · App. 17/270,491 · Granted Apr 4, 2023

Anode catalyst layer for fuel cell and fuel cell using same

Inventors: Akihiro Hori (Kakegawa, JP); Yosuke Horiuchi (Kakegawa, JP)
Assignee: CATALER CORPORATION
H01M4/9083H01M4/8652H01M4/8673H01M4/8825H01M4/926H01M8/1004H01M4/9016H01M2004/8684H01M2008/1095
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Quick Facts
Patent No.
US 11,621,428
App. No.
17/270,491
Granted
Apr 4, 2023
Kind
B2
Abstract

An anode catalyst layer for a fuel cell includes: electrode catalyst particles; a carbon carrier carrying the electrode catalyst particles; water electrolysis catalyst particles; a proton-conductive binder; and a graphitized carbon, wherein the content of the graphitized carbon in the anode catalyst layer for a fuel cell is 3-70 mass % with respect to the total mass of the electrode catalyst particles, the carbon carrier, and the graphitized carbon.

Claims (18)

1. An anode catalyst layer for a fuel cell, comprising electrode catalyst particles, a carbon carrier on which the electrode catalyst particles are supported, water electrolysis catalyst particles, a proton-conducting binder, and graphitized carbon, wherein:

the content of the graphitized carbon in the anode catalyst layer for a fuel cell is 3% by mass to 70% by mass relative to the total mass of the electrode catalyst particles, the carbon carrier, and the graphitized carbon;

a crystallite size Lc of the graphitized carbon is from 4.0 nm to 50 nm; and

the electrode catalyst particles are not supported on the graphitized carbon.

2. The anode catalyst layer for a fuel cell according to claim 1 , wherein the carbon carrier has a BET specific surface area of 200 m 2 /g or more.

3. The anode catalyst layer for a fuel cell according to claim 1 , wherein the water electrolysis catalyst particles are at least one type of particles selected from the group consisting of iridium, ruthenium, rhenium, palladium, rhodium and oxides thereof.

4. The anode catalyst layer for a fuel cell according to claim 3 , wherein the water electrolysis catalyst particles are iridium oxide particles.

5. The anode catalyst layer for a fuel cell according to claim 1 , wherein the graphitized carbon has a number average particle diameter of 1 to 100 μm.

6. A membrane electrode assembly, comprising the anode catalyst layer according to claim 1 , a cathode catalyst layer, and an electrolyte membrane sandwiched by the anode catalyst layer and the cathode catalyst layer.

7. A fuel cell, comprising, as a unit cell, the membrane assembly according to claim 6 , an anode side gas flow path, an anode side gas diffusion layer, an anode side separator, a cathode side gas flow path, a cathode side gas diffusion layer, and a cathode side separator.

8. A method for the production of an anode catalyst layer for a fuel cell, comprising the steps of:

mixing a carbon carrier on which electrode catalyst particles are supported, water electrolysis catalyst particles, a proton-conducting binder, and graphitized carbon to obtain a catalyst layer composition, and

forming a catalyst layer from the catalyst layer composition, wherein:

the content of the graphitized carbon in the catalyst layer is 3% by mass to 70% by mass relative to the total mass of the electrode catalyst particles, the carbon carrier, and the graphitized carbon;

a crystallite size Lc of the graphitized carbon is from 4.0 nm to 50 nm; and

the electrode catalyst particles are not supported on the graphitized carbon.

9. The anode catalyst layer for a fuel cell according to claim 3 , wherein the water electrolysis catalyst particles are at least one type of particles selected from the group consisting of iridium, ruthenium, rhenium, palladium, rhodium and oxides thereof.

10. The anode catalyst layer for a fuel cell according to claim 9 , wherein the water electrolysis catalyst particles are iridium oxide particles.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2021
From: HORI, AKIHIRO; HORIUCHI, YOSUKE
To: CATALER CORPORATION
Reel/Frame 055363/0308 →
Priority Claims (1)
JP JP2018-174019 · Sep 18, 2018 · national
Continuity (1)
Related Publication 20210351419A1 · Nov 11, 2021