IP Library Granted Patent US 11,628,348
Granted Patent B2
US 11,628,348 · App. 17/214,619 · Granted Apr 18, 2023

Exercise machine emergency motor stop

Inventors: Aly E. Orady (San Francisco, CA); Thomas Kroman Watt (San Francisco, CA)
Assignee: Tonal Systems, Inc.
A63B71/0054A63B21/0058A63B24/0087A63B2071/0081A63B2220/40
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,628,348
App. No.
17/214,619
Granted
Apr 18, 2023
Kind
B2
Abstract

A safety signal is sent to a relay coupled to a plurality of power leads of a motor wherein a default state of the relay is to short the plurality of power leads together and wherein the safety signal maintains the relay in an open state. The safety signal to the relay is deasserted in response to a determination that an unsafe condition has occurred.

Claims (27)

1. An exercise machine, comprising:

a motor; and

a relay coupled to the motor, wherein:

a default state of the relay is to cause an opposing back EMF to motion in the motor; and

the relay comprises a safety input configured to receive a safety signal to maintain the relay in a state other than the default state.

2. The exercise machine of claim 1 , further comprising a safety controller coupled to the safety input.

3. The exercise machine of claim 2 , further comprising a sensor coupled to the safety controller, wherein the safety controller is configured to deassert the safety signal in an event of a sensor detection from the sensor.

4. The exercise machine of claim 3 , wherein the sensor detects a power failure.

5. The exercise machine of claim 3 , wherein the sensor detects a memory loss and/or corruption.

6. The exercise machine of claim 3 , wherein the sensor detects a motor positioning inconsistency.

7. The exercise machine of claim 3 , wherein the sensor detects a motor speed inconsistency.

8. The exercise machine of claim 3 , wherein the sensor detects a motor acceleration inconsistency.

9. The exercise machine of claim 3 , wherein the sensor detects an electrical voltage inconsistency.

10. The exercise machine of claim 3 , wherein the sensor detects an electrical current inconsistency.

11. The exercise machine of claim 3 , wherein the sensor detects an electrical power inconsistency.

12. The exercise machine of claim 3 , wherein the sensor detects a temperature inconsistency.

13. The exercise machine of claim 3 , wherein the sensor detects a frame acceleration.

14. The exercise machine of claim 3 , wherein the sensor detects an arm acceleration.

15. The exercise machine of claim 3 , wherein the sensor emits a sensor failure.

16. The exercise machine of claim 3 , wherein the sensor detects a watchdog timeout.

17. The exercise machine of claim 3 , wherein the sensor detects a boot validation failure.

18. The exercise machine of claim 3 , wherein the sensor detects an illegal instruction fault.

19. The exercise machine of claim 2 , wherein the safety controller deasserts the safety signal in an event of controller failure.

20. The exercise machine of claim 2 , wherein the safety controller deasserts the safety signal in event of relay failure.

21. A method of safely operating an exercise machine, comprising:

sending a safety signal to a relay coupled to a motor wherein a default state of the relay is to cause an opposing back EMF to motion in the motor and wherein the safety signal maintains the relay in a state other than the default state; and

deasserting the safety signal to the relay in response to a determination that an unsafe condition has occurred.

Assignments (2)
SECURITY INTEREST Recorded Mar 31, 2026
From: TONAL SYSTEMS, INC.
To: HERCULES CAPITAL, INC., AS AGENT
Reel/Frame 075306/0212 →
SECURITY INTEREST Recorded Oct 24, 2025
From: TONAL SYSTEMS, INC.
To: CUSTOMERS BANK
Reel/Frame 073255/0161 →
Continuity (3)
Continuation 16534897 · Aug 7, 2019
Provisional Application 62716862 · Aug 9, 2018
Related Publication 20210236907A1 · Aug 5, 2021