IP Library Granted Patent US 11,628,421
Granted Patent B2
US 11,628,421 · App. 16/653,487 · Granted Apr 18, 2023

Nonprecious metal catalyst for hydrogen production from neutral solutions

Inventors: Yuyan Shao (Richland, WA); Xiaohong Xie (Richland, WA)
Assignee: Battelle Memorial Institute
B01J23/28B01J35/1066B01J37/08
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Quick Facts
Patent No.
US 11,628,421
App. No.
16/653,487
Granted
Apr 18, 2023
Kind
B2
Abstract

Catalysts comprising MoP and MoP 2 are disclosed, wherein the catalyst is a composite. The catalyst may have a molar ratio of MoP:MoP 2 within a range of 5:95 to 95:5. The catalyst may be used as a cathode active material for hydrogen generation from neutral pH solutions, such as wastewater or seawater. Methods of making the catalyst also are disclosed.

Claims (30)

1. A catalyst, comprising:

regions of crystalline MoP; and

regions of crystalline MoP 2 , the catalyst having a molar ratio of MoP:MoP 2 within a range of 5:95 to 95:5,

wherein the catalyst is a composite of MoP and MoP 2 , and

the regions of crystalline MoP and regions of crystalline MoP 2 have Mo-terminated surfaces.

2. The catalyst of claim 1 , wherein the composite is a nanocomposite comprising nanoparticles having an average largest dimension within a range of 5-50 nm.

3. The catalyst of claim 1 , wherein:

the MoP regions comprise (101) planes and the MoP 2 regions comprise (020) planes.

4. A method of making a catalyst, comprising:

combining (i) M + n [PMo 12 O 40 ] n- where 3≤n≤27 and M is a +1 cation and (ii) MH 2 PO 2 in a M + n [PMo 12 O 40 ] n- /MH 2 PO 2 mass ratio within a range of 1:4 to 1:7 to provide a mixture;

heating the mixture in an inert atmosphere at a first temperature T 1 within a range of 240° C. to 300° C. for a first period of time to form MoP x where 1<x<2; and

subsequently heating the MoP x in the inert atmosphere at a second temperature T 2 within a range of 675° C. to 725° C. for a second period of time to form a catalyst comprising MoP and MoP 2 , the catalyst having a molar ratio of MoP:MoP 2 within a range of 5:95 to 95:5,

wherein the catalyst is a composite of MoP and MoP 2 .

5. The method of claim 4 , wherein the first period of time is at least one hour.

6. The method of claim 4 , wherein the second period of time is at least four hours.

7. The method of claim 4 , wherein the inert atmosphere comprises argon, nitrogen, helium, or any combination thereof.

8. The method of claim 4 , further comprising preparing the M + n [PMo 12 O 40 ] n- by:

preparing an aqueous solution comprising a phosphomolybdate (POM);

adding a reducing agent to the aqueous solution with stirring;

continuing to stir for an effective period of time to reduce POM and form a solution comprising nanoclusters of M + n [PMo 12 O 40 ] n- ; and

drying the solution comprising the nanoclusters to obtain M + n [PMo 12 O 40 ] n- .

9. The method of claim 8 , wherein the reducing agent is NaBH 4 and M + n [PMo 12 O 40 ] n− is Na + n [PMo 12 O 40 ] n- .

10. The method of claim 9 , wherein the effective period of time is at least one hour.

11. The method of claim 8 , further comprising preparing the POM by:

preparing an aqueous solution comprising a molybdate and H 3 PO 4 in a molar ratio≤1:0.58 with stirring;

adding 10-15 mol HNO 3 per mol of the molybdate dropwise to the aqueous solution with stirring;

incubating the aqueous solution at a temperature within a range of from 60° C. to 100° C. for at least two hours, thereby producing a solution comprising POM; and

recovering POM from the solution comprising POM.

12. A product made by the method of claim 4 .

13. The method of claim 4 , wherein M is Na, K, or NH 4 .

Assignments (2)
CONFIRMATORY LICENSE Recorded Dec 4, 2019
From: BATTELLE MEMORIAL INSTITUTE, PACIFIC NORTHWEST DIVISION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 051184/0228 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2019
From: SHAO, YUYAN; XIE, XIAOHONG
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 050723/0499 →
Continuity (2)
Provisional Application 62840660 · Apr 30, 2019
Related Publication 20200346190A1 · Nov 5, 2020