IP Library › Granted Patent US 11,631,905
Granted Patent B2
US 11,631,905 · App. 16/450,121 · Granted Apr 18, 2023

Battery module

Inventors: Takao Oota (Shizuoka, JP); Yoshiki Aoshima (Shizuoka, JP); Kazuya Harakawa (Shizuoka, JP)
Assignee: YAZAKI CORPORATION
H01M10/4257H01M10/482H01M50/209H01M50/519H01M50/569H01M2220/20
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Quick Facts
Patent No.
US 11,631,905
App. No.
16/450,121
Granted
Apr 18, 2023
Kind
B2
Abstract

A battery module includes battery cells being arrayed, a cell-monitoring unit configured to monitor each battery cell of the battery module, a battery cell side circuit board electrically connected to the battery cells, and a cell-monitoring unit side circuit board electrically connected to the cell-monitoring unit and the battery cell side circuit board. The battery cell side circuit board and the cell-monitoring unit side circuit board are connected to each other and voltage detection lines on the battery cell side circuit board and a voltage detection lines on the cell-monitoring unit side circuit board are electrically connected. The electric circuits of the voltage detection lines on the battery cell side circuit board are aligned in order of their electric potentials and the electric circuits of the voltage detection lines on the cell-monitoring unit side circuit board are aligned in order of their electric potentials.

Claims (31)

1. A battery module comprising:

a plurality of battery cells being arrayed;

a cell-monitoring unit being electrically connected to the plurality of battery cells and configured to monitor each battery cell of the plurality of battery cells;

a first battery-side circuit board on a battery cell side and directly connected to the plurality of battery cells;

a second battery-side circuit board on the battery cell side, physically separated from the first battery-side circuit board, and directly connected to the plurality of battery cells;

a cell-monitoring unit side circuit board on a cell-monitoring unit side, physically separated from each of the first battery-side circuit board and the second battery-side circuit board, and electrically connected to each of the cell-monitoring unit, the first battery-side circuit board, and the second battery-side circuit board;

a first connector interconnecting the first battery-side circuit board to the cell-monitoring unit side circuit board by insertions of a first battery side terminal, of the first battery-side circuit board, and a first cell-monitoring unit side terminal of the cell-monitoring unit side circuit board into the first connector; and

a second connector separated from the first connector and interconnecting the second battery-side circuit board to the cell-monitoring unit side circuit board by insertions of a second battery-side terminal, of the second battery-side circuit board, and a second cell-monitoring unit side terminal of the cell-monitoring unit side circuit board into the second connector, wherein

the first battery-side circuit board comprises first battery-side voltage detection lines electrically interconnecting first terminals of the battery cells directly to the first connector,

the second battery-side circuit board comprises second battery-side voltage detection lines electrically interconnecting second terminals of the battery cells directly to the second connector,

the first terminals of the battery cells are on an opposite side of the battery cells as compared to the second terminals,

the cell-monitoring unit side circuit board comprises first cell-monitoring unit side voltage detection lines electrically interconnecting, from the first connector, the first battery-side voltage detection lines to the cell-monitoring unit,

the cell-monitoring unit side circuit board further comprises second cell-monitoring unit side voltage detection lines electrically interconnecting, from the second connector, the second battery-side voltage detection lines to the cell-monitoring unit,

the cell-monitoring unit side circuit board comprising a first side and a second side opposite to the first side,

the first side of the cell-monitoring unit side circuit board faces in a same direction in which a first face, of the first battery-side circuit board and on which the first battery-side voltage detection lines are routed from the first terminals to the first connector, and a second face, of the second battery-side circuit board and on which the second battery-side voltage detection lines are routed from the second terminals to the second connector, are facing,

the second side of the cell-monitoring unit side circuit board faces in an opposite direction that is opposite to the same direction,

the first cell-monitoring unit side voltage detection lines are routed from the first connector to the cell-monitoring unit on only the first side of the cell-monitoring unit side circuit board,

the second cell-monitoring unit side voltage detection lines are routed from the second connector to the cell-monitoring unit on only the second side of the cell-monitoring unit side circuit board, and

along a direction in which interconnections, between the cell-monitoring unit and each of the first cell-monitoring unit side voltage detections lines and the second cell-monitoring unit side voltage detection lines, are arranged, each of the first cell-monitoring unit side voltage detection lines and second cell-monitoring unit side voltage detection lines are interconnected to the cell-monitoring unit, by overlapping each other from respective ones of the first side and second side of the cell-monitoring unit side circuit board, in an order of electric potentials of ones of the battery cells respectively interconnected to the cell-monitoring unit by respective ones of the first cell-monitoring unit side voltage detection lines and second cell-monitoring unit side voltage detection lines.

2. The battery module according to claim 1 , wherein

at least one of the first battery-side circuit board and the second battery-side circuit board on the battery cell side is a flexible printed wiring board including a plurality of electric circuits on one surface, and

the cell-monitoring unit side circuit board on the cell-monitoring unit side is a flexible printed wiring board, on opposing surfaces thereof facing in opposite directions from each other, including a plurality of electric circuits.

3. The battery module according to claim 2 , wherein

the electric circuits of the at least one of the first battery-side circuit board and the second battery-side circuit board comprise a first row, of rows separately formed by first electrodes of the battery cells, that is electrically connected to one of the electric circuits on a first surface of the opposing surfaces of the cell-monitoring unit side circuit board, and

the electric circuits of the at least one of the first battery-side circuit board and the second battery-side circuit board comprise further comprise a second row, of rows separately formed by second electrodes of the battery cells, that is electrically connected to another of the electric circuits on a second surface of the opposing surfaces of the cell-monitoring unit side circuit board.

4. The battery module according to claim 1 , wherein

the cell-monitoring unit side circuit board is bent and wired between the battery cells and the cell-monitoring unit.

5. The battery module according to claim 1 ,

wherein the battery cells are arrayed in a manner that is extended away from the cell monitoring unit.

6. The battery module according to claim 5 ,

the first battery-side circuit board and the second battery-side circuit board are respective legs on the battery cell side that are separated by a cutout.

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 5, 2023
From: YAZAKI CORPORATION
To: YAZAKI CORPORATION
Reel/Frame 063845/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2019
From: OOTA, TAKAO; AOSHIMA, YOSHIKI; HARAKAWA, KAZUYA
To: YAZAKI CORPORATION
Reel/Frame 049574/0525 →
Priority Claims (1)
JP JP2018-121830 · Jun 27, 2018 · national
Continuity (1)
Related Publication 20200006814A1 · Jan 2, 2020