IP Library Granted Patent US 11,639,439
Granted Patent B2
US 11,639,439 · App. 17/411,065 · Granted May 2, 2023

Thermosetting resin composition and prepreg

Inventors: Yu Lin Huang (New Taipei, TW); I-Ling Chen (New Taipei, TW); Cheng-Hsin Tsai (Taipei, TW)
Assignee: Prior Company Limited
C08L63/04C08G64/12C08J5/24C08K5/13C08L79/08C08L2201/08C08L2312/08
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Quick Facts
Patent No.
US 11,639,439
App. No.
17/411,065
Granted
May 2, 2023
Kind
B2
Abstract

A thermosetting resin composition and a prepreg are provided. The thermosetting resin composition includes a maleimide resin, a cyanate ester resin, and a crosslinking agent. The crosslinking agent is a silane-modified diallyl bisphenol compound whose structure is represented by Formula (1): in Formula (1), X is a linear or branched C1 to C6 alkyl, cycloalkyl, or sulfonyl group, R1 is a linear or branched C1 to C6 alkyl or aryl group, R2 is a C1 to C6 alkyl group, R3 is a functional group with a crosslinkable double bond, and n+m is a positive integer from 1 to 8.

Claims (18)

1. A thermosetting resin composition, comprising:

a maleimide resin;

a cyanate ester resin; and

a crosslinking agent, wherein the crosslinking agent is a silane-modified diallyl bisphenol compound whose structure is represented by Formula (1):

in Formula (1), X is a linear or branched C1 to C6 alkyl, cycloalkyl, or sulfonyl group, R1 is a linear or branched C1 to C6 alkyl or aryl group, R2 is a C1 to C6 alkyl group, R3 is a functional group having a crosslinkable double bond, and n+m is a positive integer from 1 to 8.

2. The thermosetting resin composition according to claim 1 , wherein the functional group having the crosslinkable double bond comprises allyl, vinyl, acrylate, or methacrylate.

3. The thermosetting resin composition according to claim 1 , wherein n+m is 2 or 3.

4. The thermosetting resin composition according to claim 1 , wherein based on a content of the maleimide resin being 100 phr, a content of the cyanate ester resin is 30 phr to 210 phr and a content of the crosslinking agent is 15 phr to 150 phr.

5. The thermosetting resin composition according to claim 1 , wherein an equivalent ratio of reactive groups of the maleimide resin to reactive groups of the cyanate ester resin is 1:1 to 3:1.

6. The thermosetting resin composition according to claim 1 , wherein the cyanate ester resin comprises a bisphenol A cyanate ester resin, a dicyclopentadiene (DCPD) cyanate ester resin, a bisphenol F cyanate ester resin, a novolac cyanate ester resin, or a combination thereof.

7. The thermosetting resin composition according to claim 1 , wherein the maleimide resin comprises 4,4′-diphenylmethane bismaleimide, phenylmethane maleimide oligomer, m-phenylene bismaleimide, bisphenol A diphenyl ether bismaleimide, 3,3′-dimethyl-5,5′-diethyl-4,4′-diphenylmethane bismaleimide, 4-methyl-1,3-phenylene bismaleimide, 1,6-bismaleimide-(2,2,4-trimethyl)hexane, or a combination thereof.

8. A prepreg made of the thermosetting resin composition according to claim 1 , wherein the prepreg is made by impregnating or coating a base material with the thermosetting resin composition, and drying the impregnated or coated base material.

9. A prepreg made of the thermosetting resin composition according to claim 2 , wherein the prepreg is made by impregnating or coating a base material with the thermosetting resin composition, and drying the impregnated or coated base material.

10. A prepreg made of the thermosetting resin composition according to claim 3 , wherein the prepreg is made by impregnating or coating a base material with the thermosetting resin composition, and drying the impregnated or coated base material.

11. A prepreg made of the thermosetting resin composition according to claim 4 , wherein the prepreg is made by impregnating or coating a base material with the thermosetting resin composition, and drying the impregnated or coated base material.

12. A prepreg made of the thermosetting resin composition according to claim 5 , wherein the prepreg is made by impregnating or coating a base material with the thermosetting resin composition, and drying the impregnated or coated base material.

13. A prepreg made of the thermosetting resin composition according to claim 6 , wherein the prepreg is made by impregnating or coating a base material with the thermosetting resin composition, and drying the impregnated or coated base material.

14. A prepreg made of the thermosetting resin composition according to claim 7 , wherein the prepreg is made by impregnating or coating a base material with the thermosetting resin composition, and drying the impregnated or coated base material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2021
From: HUANG, YU LIN; CHEN, I-LING; TSAI, CHENG-HSIN
To: PRIOR COMPANY LIMITED
Reel/Frame 057333/0564 →
Priority Claims (1)
TW 110123037 · Jun 24, 2021 · national
Continuity (1)
Related Publication 20220411628A1 · Dec 29, 2022