End-of-travel relief in a power steering system

1. A power steering assembly comprising:

a sector gear moveable in clockwise and counterclockwise directions for right and left turn steering, the sector gear including a sector gear shaft extending therefrom;

an end-of-travel mechanism mounted to the sector gear shaft, the end-of-travel mechanism including:

a left actuator ring extending partially around the sector gear shaft and including a first cam extending radially therefrom,

a right actuator ring extending partially around the sector gear shaft including a second cam extending radially therefrom; and

a valve cartridge including at least one poppet valve engageable by the first cam in response to rotation of the sector gear in a first direction.

2. The power steering assembly of claim 1 wherein the at least one poppet valve includes a first poppet valve, the valve cartridge further including a second poppet valve engageable by the second cam in response to rotation of the sector gear in a second direction.

3. The power steering assembly of claim 1 further including a reset gear including first and second tangs for resetting the left and right actuator ring, respectively, wherein the left actuator ring and the right actuator ring rotate in fixed relation relative to the sector gear shaft, and wherein the reset gear is independently rotatable relative to the sector gear shaft.

4. The power steering assembly of claim 3 wherein the sector gear shaft is splined and wherein the left and right actuator ring include a radial spring force to selectively disengage from the sector gear shaft during re-setting of the left and right actuator ring.

5. The power steering assembly of claim 1 further including a rotatable screw gear that is intermeshed with gear teeth on an axial surface of the reset gear.

6. The power steering assembly of claim 1 wherein the valve cartridge includes a pressure relief valve.

7. The power steering assembly of claim 6 wherein the pressure relief valve is a bidirectional poppet valve.

8. The power steering assembly of claim 6 wherein the pressure relief valve is in fluid communication with first and second pressure chambers on opposing sides of a steering piston.

9. The power steering assembly of claim 8 wherein the pressure relief valve causes pressurized fluid to flow from the first pressure chamber to the second pressure chamber in response to a pressure differential between the first and second pressure chambers exceeding a predetermined threshold.

10. The power steering assembly of claim 8 wherein the valve cartridge is adapted to recirculate pressurized fluid from the first pressure chamber, through the pressure relief valve and through the at least one poppet valve, to the second pressure chamber.

11. A valve cartridge for an end-of-travel mechanism having left and right actuator rings extending partially around an output shaft, the valve cartridge comprising:

a valve housing; and

at least one poppet valve contained within a bore defined within the valve housing, the at least one poppet valve being adapted to be engaged by the left and right actuator rings and including a valve head for engaging a valve seat defined by the valve housing,

wherein the at least one poppet valve is adapted to provide end-of-travel relief for a hydraulic steering assembly, and wherein the at least one poppet valve is adapted to be in fluid communication with first and second pressure chambers on opposing sides of a steering piston.

12. The valve cartridge of claim 11 wherein the at least one poppet valve is a bidirectional valve including a hemispherical valve member and a conical valve seat.

13. The valve cartridge of claim 11 wherein the at least one poppet valve causes a working fluid to flow from the first pressure chamber to the second pressure chamber in response to a pressure differential between the first and second pressure chambers exceeding a predetermined threshold.

14. The valve cartridge of claim 11 wherein the valve housing includes an adjustable valve sleeve for varying the compression force of a valve spring contained therein.

15. The valve cartridge of claim 11 wherein the valve housing defines an inlet port in fluid communication with the poppet valve.

16. The valve cartridge of claim 15 wherein the inlet port opens to an annular channel enclosed by a screen filter.

17. A valve cartridge for an end-of-travel mechanism having left and right actuator rings extending partially around an output shaft, the valve cartridge comprising:

a valve housing including a first port that opens to a first internal chamber and a second port that opens to a second internal chamber, the valve housing including a valve seat that interconnects the first internal chamber with the second internal chamber;

a poppet valve contained within the valve housing and including a valve head partially housed within the first internal chamber, a valve body at least partially housed within the second internal chamber, and a valve stem extending between the valve head and the valve body; and

a compression spring to bias the valve body against the valve seat, thereby closing the first internal chamber from the second internal chamber, wherein the poppet valve is adapted to provide end-of-travel relief for a hydraulic steering assembly in response to actuation of the left and right actuator rings and adapted to provide pressure relief to first and second pressure chambers on opposing sides of a steering piston.

18. The valve cartridge of claim 17 wherein the valve seat includes a tapered surface.

19. The valve cartridge of claim 17 wherein the valve housing includes an adjustable valve sleeve for varying the compression force of a valve spring contained therein.

20. The valve cartridge of claim 17 wherein the first and second ports open to first and second annular channels, respectively.