IP Library › Granted Patent US 11,643,571
Granted Patent B2
US 11,643,571 · App. 16/274,281 · Granted May 9, 2023

Composition for forming water repellent film, water repellent film, substrate with water repellent film, and article

Inventor: Yosuke Takeda (Chiyoda-ku, JP)
Assignee: AGC Inc.
C09D183/08C03C17/30C08G77/54C09D171/00C09K3/18C03C2217/76C03C2217/78C08G65/007C08G65/336C08G77/24C08L83/08C08L83/12
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Quick Facts
Patent No.
US 11,643,571
App. No.
16/274,281
Granted
May 9, 2023
Kind
B2
Abstract

There are provided: a composition for forming a water repellent film that can form a water repellent film not only excellent in water repellency but also excellent in abrasion resistance, particularly in abrasion resistance evaluated under close-to-actual-use conditions where a light resistance test is combined; a water repellent film formed by using the composition for forming a water repellent film; a substrate with a water repellent film including the water repellent film provided on at least part of a substrate; and an article including the substrate with a water repellent film. The composition for forming a water repellent film contains, at a predetermined quantitative ratio of a hydrolyzable silane compound (1) having a perfluoroalkyl group and having no ether bond; and a compound (21) that has a poly(oxyfluoroalkylene) group and a plurality of hydrolyzable silyl groups with a specific structure and that has a number average molecular weight of 3000 or more.

Claims (27)

1. A composition for forming a water repellent film consisting of:

a compound represented by Formula (1) below;

a compound represented by Formula (2) below and having a number average molecular weight of 3000 or more;

optionally a solvent; and

optionally other components selected from the group consisting of a dye, a pigment, an antifouling material, a curing catalyst, and a resin,

wherein a molar ratio of a group SiR 1 p X 1 3-p in the compound represented by Formula (1) and a group SiR 2 r X 2 3-r in the compound represented by Formula (2) and having the number average molecular weight of 3000 or more ([the number of moles of SiR 1 p X 1 3-p in the compound represented by Formula (1)]/the number of moles of SiR 1 p X 1 3-p in the compound represented by Formula (2) and having the number average molecular weight of 3000 or more]) is 1.5 to 20, and a molar ratio of the compound represented by Formula (1) and the compound represented by Formula (2) and having the number average molecular weight of 3000 or more ([the number of moles of the compound represented by Formula (1)]/[the number of moles of the compound represented by Formula (2) and having the number average molecular weight of 3000 or more]) is 2 to 40,

R f1 -Q 1 -SiR 1 p X 1 3-p   Formula. (1)

where, R f1 is a group C k F 2k+1 , where k is an integer of 1 to 8,

Q 1 is a bivalent hydrocarbon group having 1 to 6 carbon atoms,

R 1 's are each independently a monovalent hydrocarbon group having 1 to 6 carbon atoms,

X 1 's are each independently a hydroxyl group or a hydrolyzable group, and

p is an integer of 0 to 2,

[A] b1 Q 2 [B] b2   Formula. (2)

where, Q 2 is a linking group having a valency of (b1+b2),

A is a group represented by R f3 —O—R f2 —, where R f2 is a poly(oxyfluoroalkylene) chain, and R f3 is a perfluoroalkyl group,

B is a monovalent group having one —R 12 —(SiR 2 r —X 2 3-r ), where R 12 is a hydrocarbon group having 2 to 10 carbon atoms that optionally has an ether oxygen atom between the carbon-carbon atoms or at an end opposite to a side bonded with Si or optionally has —NH— between the carbon-carbon atoms, R 2 's are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms, the hydrocarbon group optionally containing a substituent, X 2 's are each independently a hydroxyl group or a hydrolyzable group, and r is an integer of 0 to 2, and including no fluorine atom,

Q 2 and B include no cyclic siloxane structure,

b1 is an integer of 1 to 3,

b2 is an integer of 2 to 9, and

in a case where b1 is 2 or more, b1 pieces of A may be identical or different, and b2 pieces of B may be identical or different.

2. The composition for forming a water repellent film according to claim 1 , wherein R f2 in Formula (2) is a group represented by —(C a F 2a O) n —-, where a is an integer of 1 to 6, n is an integer of 2 or more, and the —C a F 2a O— units may be identical or different.

3. The composition for forming a water repellent film according to claim 1 , wherein R f2 in Formula (2) is a group represented by a group —CF 2 CF 2 CF 2 CF 2 CF 2 CF 2 O) n1 —(CF 2 CF 2 CF 2 CF 2 CF 2 O) n2 —(CF 2 CF 2 CF 2 CF 2 O) n3 —(CF 2 CF 2 CF 2 O) n4 —(CF(CF 3 )CF 2 O) n5 —(CF 2 CF 2 O) n6 —(CF 2 O) n7 —, where n1, n2, n3, n4, n5, n6, and n7 are each independently an integer of 0 or more, the sum of n1, n2, n3, n4, n5, n6, and n7 is 2 or more, and the repeating units may exist in block, alternately, or randomly.

4. A water repellent film formed by using the composition for forming a water repellent film according to claim 1 .

5. A substrate with a water repellent film comprising a substrate and the water repellent film according to claim 4 on at least part of the substrate.

6. The substrate with a water repellent film according to claim 5 comprising a base layer between the substrate and the water repellent film.

7. The substrate with a water repellent film according to claim 5 , wherein the substrate is glass or sapphire.

8. An article comprising the substrate with a water repellent film according to claim 5 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2019
From: TAKEDA, YOSUKE
To: AGC INC.
Reel/Frame 048314/0975 →
Priority Claims (1)
JP JP2016-161075 · Aug 19, 2016 · national
Continuity (2)
Continuation PCTJP2017027802 · Aug 1, 2017
Related Publication 20190177574A1 · Jun 13, 2019