IP Library Granted Patent US 11,649,808
Granted Patent B2
US 11,649,808 · App. 17/505,912 · Granted May 16, 2023

Multi-stable actuator

Inventors: Ryohei Tsuruta (Ann Arbor, MI); Umesh N. Gandhi (Farmington Hills, MI); Shardul Singh Panwar (Ann Arbor, MI); Paul A. Gilmore (Ann Arbor, MI); Brian J. Pinkelman (Ann Arbor, MI); Mark A. Gummin (Silverton, OR); Brian J. Stasey (Fishers, IN)
Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.; MIGA Technologies, LLC
F03G7/06143
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Quick Facts
Patent No.
US 11,649,808
App. No.
17/505,912
Granted
May 16, 2023
Kind
B2
Abstract

A multi-stable actuator includes a first superelastic-shape memory alloy (SE-SMA) wire extending between a first fixed support and a movable element and a second SE-SMA wire extending between a second fixed support and the movable element. The first SE-SMA wire is in tension against the second SE-SMA wire and the second SE-SMA wire is in tension against the first SE-SMA wire. The multi-stable actuator also includes at least one heating device configured to heat the first SE-SMA wire independent of the second SE-SMA wire and to heat the second SE-SMA wire independent of the first SE-SMA wire such that the movable element moves between and to at least three fixed positions without use of a brake or clutch.

Claims (36)

1. A multi-stable actuator comprising:

a first superelastic-shape memory alloy (SE-SMA) wire extending between a first fixed support and a movable element, the movable element being an electrical ground;

a second SE-SMA wire extending between a second fixed support and the movable element, wherein the first SE-SMA wire is in tension against the second SE-SMA wire and the second SE-SMA wire is in tension against the first SE-SMA wire; and

at least one heating device, the at least one heating device being at least one electrical power supply configured to apply an electrical current and heat the first SE-SMA wire independent of the second SE-SMA wire and to apply an electrical current and heat the second SE-SMA wire independent of the first SE-SMA wire such that the movable element moves between and to at least three fixed positions without a brake.

2. The multi-stable actuator according to claim 1 , wherein the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length when heated by the at least one heating device.

3. The multi-stable actuator according to claim 1 , wherein the first SE-SMA wire is configured to decrease in length and the second SE-SMA wire is configured to increase in length when the first SE-SMA wire is heated by the at least one heating device.

4. The multi-stable actuator according to claim 1 , wherein the second SE-SMA wire is configured to decrease in length and the first SE-SMA wire is configured to increase in length when the second SE-SMA wire is heated by the at least one heating device.

5. The multi-stable actuator according to claim 1 , wherein the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length and increase in length, respectively, when the first SE-SMA wire is heated to a first temperature and the second SE-SMA wire is at a second temperature different than the first temperature such that the movable element moves from a first fixed position to a second fixed position.

6. The multi-stable actuator according to claim 5 , wherein the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length and increase in length, respectively, when the first SE-SMA wire is heated to a third temperature different than the first temperature and the second SE-SMA wire is at the second temperature such that the movable element moves from the first fixed position to a third fixed position different than the second fixed position.

7. The multi-stable actuator according to claim 6 , wherein the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length and increase in length, respectively, when the first SE-SMA wire is heated to a fourth temperature different than the third temperature and the second SE-SMA wire is at the second temperature such that the movable element moves from the first fixed position to a fourth fixed position different than the second and third fixed positions.

8. The multi-stable actuator according to claim 1 , wherein the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length and increase in length, respectively, when the first SE-SMA wire is heated to a first temperature and the second SE-SMA wire is heated to a second temperature less than the first temperature such that the movable element moves from a first fixed position to a second fixed position.

9. The multi-stable actuator according to claim 8 , wherein the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length and increase in length, respectively, when the first SE-SMA wire is heated to a third temperature different than the first temperature and the second SE-SMA wire is at the second temperature such that the movable element moves from the first fixed position to a third fixed position different than the second fixed position.

10. The multi-stable actuator according to claim 9 , wherein the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length and increase in length, respectively, when the first SE-SMA wire is heated to a fourth temperature different than the second and third temperatures and the second SE-SMA wire is at the second temperature such that the movable element moves from the first fixed position to a fourth fixed position different than the second fixed position.

11. The multi-stable actuator according to claim 10 , wherein the first SE-SMA wire and the second SE-SMA wire are configured to increase in length and decrease in length, respectively, when the second SE-SMA wire is heated to a fifth temperature different than the second temperature and the first SE-SMA wire is at the second temperature such that the movable element moves from the fourth fixed position to a fifth fixed position different than the fourth fixed position.

12. The multi-stable actuator according to claim 1 further comprising a controller configured to command the at least one heating device such that the first SE-SMA wire is heated independent of the second SE-SMA wire and the second SE-SMA wire is heated independent of the first SE-SMA wire.

13. The multi-stable actuator according to claim 12 , wherein the controller is configured to command the at least one heating device such that the first SE-SMA wire is heated to one of a first temperature, a second temperature different than the first temperature, and a third temperature different than the first and second temperatures, such that the first SE-SMA wire decreases in length by a first distance, a second distance different than the first distance, and a third distance different than the first and second distances, respectively, such that the movable element moves to a first fixed position, to a second fixed position different than the first fixed position, and a third fixed position different than the first and second fixed positions, respectively.

14. The multi-stable actuator according to claim 13 , wherein the controller is further configured to command the at least one heating device such that the second SE-SMA wire is heated to a predefined elevated temperature such that the second SE-SMA wire decreases in length and the movable element moves to a fourth fixed position.

15. A multi-stable actuator comprising:

a first superelastic-shape memory alloy (SE-SMA) wire extending between a first fixed support and an electrical ground configured as a movable element;

a second SE-SMA wire extending between a second fixed support and the movable element, wherein the first SE-SMA wire is in tension against the second SE-SMA wire and the second SE-SMA wire is in tension against the first SE-SMA wire; and

an electrical power supply configured to:

apply electrical current to and heat the first SE-SMA wire independent of the second SE-SMA wire such that the first SE-SMA wire decreases in length a first predetermined amount and the second SE-SMA wire increases in length the first predetermined amount such that the movable element moves from a first predetermined fixed position to a second predetermined fixed position; and

apply electrical current to and heat the second SE-SMA wire independent of the first SE-SMA wire such that the second SE-SMA wire decreases in length a second predetermined amount and the first SE-SMA wire increases in length the second predetermined amount such that the movable element moves from the second predetermined fixed position to a third predetermined fixed position different than the first and second predetermined fixed positions.

16. The multi-stable actuator according to claim 15 further comprising a first pulley positioned between the first fixed support and the movable element, wherein the first SE-SMA wire is disposed on the first pulley.

17. The multi-stable actuator according to claim 16 further comprising a second pulley positioned between the second fixed support and the movable element, wherein the second SE-SMA wire is disposed on the second pulley.

18. A method of operating an actuator, the method comprising:

a) selectively heating a first superelastic-shape memory alloy (SE-SMA) wire of a multi-stable actuator such that the first SE-SMA wire decreases in length and a second SE-SMA wire of the multi-stable actuator increases in length, the multi-stable actuator comprising:

the first SE-SMA wire extending between a first fixed support and a movable element;

the second SE-SMA wire extending between a second fixed support and the movable element, wherein the first SE-SMA wire is in tension against the second SE-SMA wire and the second SE-SMA wire is in tension against the first SE-SMA wire; and

a heating device configured to heat the first SE-SMA wire independent of the second SE-SMA wire and to heat the second SE-SMA wire independent of the first SE-SMA wire, wherein:

the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length and increase in length, respectively, when the first SE-SMA wire is heated to a first temperature and the second SE-SMA wire is heated to a second temperature less than the first temperature such that the movable element moves from a first fixed position to a second fixed position; and

the first SE-SMA wire and the second SE-SMA wire are configured to decrease in length and increase in length, respectively, when the first SE-SMA wire is heated to a third temperature different than the first temperature and the second SE-SMA wire is at the second temperature such that the movable element moves from the first fixed position to a third fixed position different than the second fixed position;

b) selectively heating the second SE-SMA wire such that the second SE-SMA wire decreases in length and the first SE-SMA wire increases in length; and

c) repeating a) and b) such that the movable element moves between and is stationary at more than two fixed positions without using a brake.

19. The method according to claim 18 , wherein the movable element is an electrical ground, and the heating device is an electrical power supply configured to apply electrical current to and heat the first SE-SMA wire independent of the second SE-SMA wire and to apply electrical current to and heat the second SE-SMA wire independent of the first SE-SMA wire.

20. The multi-stable actuator according to claim 15 further comprising a controller configured to command the electrical power supply such that the first SE-SMA wire is heated independent of the second SE-SMA wire and the second SE-SMA wire is heated independent of the first SE-SMA wire.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2023
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 063862/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: TSURUTA, RYOHEI; GANDHI, UMESH N.; PANWAR, SHARDUL SINGH; GILMORE, PAUL A.; PINKELMAN, BRIAN J.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 057933/0375 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: GUMMIN, MARK A.; STASEY, BRIAN J.
To: MIGA TECHNOLOGIES, LLC
Reel/Frame 057933/0379 →
Continuity (1)
Related Publication 20230124526A1 · Apr 20, 2023
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